Lightweight TRC sandwich panels with sustainable diatomite-based core for energy retrofitting of existing buildings

ABSTRACT

Precast sandwich panels, characterized by external textile reinforced concrete (TRC) layers and an inner insulation core, represent a convenient system for energy retrofitting of existing façades. These elements fulfil all the requirements for façade systems and constitute a valid alternative to both external thermal insulation composite systems (ETICS) and ventilated façades. The main feature of this kind of panel is that it could be applied on an existing façade through four punctual connectors by means of a crane, without any scaffolding. The paper provides a solution that has been firstly designed within the European project ‘EASEE’ and it is now being developed in the ‘Smart P.I.QU.E.R.’ project, supported by Lombardy Region (Italy). Basing on the experience gained in the European project, the partners are trying to overcome some criticisms previously encountered, related to the use of expanded polystyrene as insulation material, the cost of the anchoring system and aesthetical issues related to TRC cracking. The main innovations concern: the development of a new eco-friendly insulation material based on inorganic diatomite; the optimization of TRC layers; the development of a new anchoring system. This paper focuses on the research developed at the material level referring to both external layers and insulating core.

KEYWORDS:

• Energy retrofitting
• sandwich panels
• precast façade elements
• lightweight textile-reinforced concrete
• sustainable diatomite-based insulation material

Acknowledgements

The partners involved are: Politecnico di Milano, Gavazzi, Isoltech, BMS, Halfen, iPCB-CNR, Univerlecco and Fondazione – Cluster Lombardo Tecnologie per gli ambienti di Vita. The authors would also like to thank Giulio Zani for the data related to shrinkage of ‘reference’ and ‘reference + SRA’ mortars and Cascamificio Bergamasco Srl and Fibranova for the supply of waste synthetic and hemp fibres.

Disclosure statement

No potential conflict of interest was reported by the authors.

Additional information

Funding

The research has been developed in the framework of the Smart P.I.QU.E.R project, financed by Regione Lombardia (announcement Smart Living; decree n. 14782 – 24/11/2017; ID SiAge: 379284).