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Articles

Mixtures of mycotoxins, phytoestrogens and pesticides co-occurring in wet spent brewery grains (BSG) intended for dairy cattle feeding in Austria

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Pages 1855-1877 | Received 15 Jun 2022, Accepted 28 Aug 2022, Published online: 21 Sep 2022

Abstract

Spent brewery grains (BSG) are the main by-product of beer production and are incorporated in rations of food-delivering animals, mainly dairy cows. Like other agricultural commodities, BSG can be contaminated by a broad spectrum of natural and synthetic undesirable substances, which can be hazardous to animal and human health as well as to the environment. The co-occurrence of mycotoxins, phytoestrogens, other fungal and plant secondary metabolites, along with pesticides, was investigated in 21 BSG samples collected in dairy farms in Austria. For this purpose, a validated multi-metabolite liquid chromatography/electrospray ionisation tandem mass spectrometry (LC/ESI–MS/MS) was employed. Metabolites derived from Fusarium, Aspergillus, Alternaria and pesticide residues, were ubiquitous in the samples. Zearalenone (ZEN), T-2 and HT-2 toxins were the only regulated mycotoxin detected, albeit at concentrations below the European guidance values for animal feeds. Ergot alkaloids, Penicillium-derived metabolites, and phytoestrogens had occurrence rates of 90, 48 and 29%, respectively. Penicillium metabolites presented the highest levels among the fungal compounds, indicating contamination during storage. Aflatoxins (AFs), ochratoxins and deoxynivalenol (DON) were not detected. Out of the 16 detected pesticides, two fungicides, ametoctradin (9.5%) and mandipropamid (14.3%) revealed concentrations exceeding their respective maximum residue level (MRL) (0.01 mg kg−1) for barley in two samples. Although based on European guidance and MRL values the levels of the detected compounds probably do not pose acute risks for cattle, the impact of the long-time exposure to such mixtures of natural and synthetic toxicants on animal health and food safety are unknown and must be elucidated.

Introduction

The use of agro-industrial by-products as valuable feeds in dairy farming is a strategy that can reduce the direct dependence on whole cereals grains and oilseeds, which are essential in human nutrition. Due to the low cost of by-products, their incorporation into livestock rations improves the economics, also contributing to increasing the edible feed conversion ratio (Bocquier and González-García Citation2010; Ertl et al. Citation2015). Beer is the most consumed alcoholic beverage in Europe and worldwide (Violino et al. Citation2020; Ambra et al. Citation2021). Spent brewery grains (BSG) are the main by-product of beer production, accounting for around 85% of its agricultural waste and allowing the availability of this by-product throughout the year (Mussatto Citation2014; Petit et al. Citation2020). Most of the generated BSG are utilised in animal nutrition; however, this product has also been used for biogas production or, in a minor proportion, simply disposed of in landfill (Bianco et al. Citation2020). The vast potential of this by-product as a valuable feed/foodstuff in animal and human nutrition is because of a high content of digestible fibre (usually fluctuating from 30 to 50% on a dry matter (DM) basis), good quality protein (varying from 19 to 30% on DM basis), lipids and several minerals (José et al. Citation2013; Mussatto Citation2014; Lynch et al. Citation2016). Additionally, the BSG contain arabinoxylans and β-glucans, which can be used as prebiotics, promoting the activity of beneficial bacteria, such as Bifidobacterium, Enterococcus, and Lactobacillus species in monogastric livestock (Lao et al. Citation2020). In the feeding of ruminants, wet BSG are ideal for mixing with forage rations, offering high-quality protein feed, which is inexpensive and can reduce the dependency on commercial concentrate feeds (Gonzalez Pereyra et al. Citation2011). Although BSG have been fed to beef cattle, horses, pigs, sheep and poultry, the primary market for wet BSG is as a dairy cattle feedstuff (Westendorf and Wohlt Citation2002; Mussatto Citation2014; Kamboh Citation2017; Pack et al. Citation2021).

Like other agricultural products, the presence of contaminants and residues in BSG is associated with feed safety issues. Potential hazards of feedstuffs can be of natural (e.g. mycotoxins and plant toxins) as well as synthetic origin (like pesticides) (FAO and WHO Citation2019). Safety of wet BSG can be jeopardised by hundreds of fungal toxic compounds, which can be produced pre- and postharvest (especially during storage on the farms). However, most studies have investigated only a limited number of them in feedstuffs (including BSG) and other agricultural commodities. Specifically, research on mycotoxin contamination has focused mostly on a limited range of mycotoxins such as aflatoxins (AFs), fumonisins (FBs), trichothecenes, ochratoxin A (OTA) and zearalenone (ZEN) (Lynch et al. Citation2016; Cinar and Onbaşı Citation2019; Battilani et al. Citation2020; Pack et al. Citation2021), which are regulated by European legislation (EC Citation2002, 2006, 2012, 2013). Barley is the main cereal utilised for beer production (Palmer Citation2018). Like other cereal grains, barley is susceptible to mould infection with subsequent mycotoxin contamination and other secondary metabolites during the complete feed-production chain, pre-and postharvest (Pascari et al. Citation2018). Thus, research concerning other fungal toxins such as emerging and modified mycotoxins from Fusarium, Alternaria, Aspergillus and Penicillium is still limited but often advocated (Battilani et al. Citation2020; Lao et al. Citation2020). Additionally, other compounds of natural origin like phytoestrogens can occur in feeds, affecting animal farming. For instance, these plant secondary metabolites are known endocrine disruptors that, at certain levels, can impair reproductive functions and reducing the productive efficiency of dairy herds (Wocławek-Potocka et al. Citation2008, Citation2013).

The pre- and post-harvest use of pesticides under conventional farming systems protects crops, like barley, from insects, pests, weeds and plant pathogens, improving the production yields. Residues of such pesticides can be accumulated in crops and the environment, with potentially toxic effects on human and animal (including wildlife) health as well as on the soil microorganisms (Igbedioh Citation1991; Damalas and Eleftherohorinos Citation2011; Cozma et al. Citation2017). Additionally, pesticide applications can generate the presence of residues, which are usually at lower levels than the mycotoxins and phytoestrogens, but which should be analysed in order to address the exposure to entire mixtures of toxicants and endocrine-disrupting chemicals (EDCs), which can have public health and environmental implications (Igbedioh Citation1991; Connolly Citation2009; Rivera-Becerril et al. Citation2017; Guo et al. Citation2020; Geissen et al. Citation2021; Pires et al. Citation2021). Like some mycotoxins, pesticides are also regulated by European Union legislation (specifically by Regulation (EC) No 396/2005) (EC Citation2005). Thus, this study aimed to analyse a broad-spectrum profile of mycotoxins, phytoestrogens, other secondary metabolites, and pesticide residues in wet BSG intended to feed Austrian dairy cattle. This was achieved using a validated multi-analyte method based on liquid chromatography-electrospray ionisation tandem mass spectrometry (LC-ESI-MS/MS).

Materials and methods

Sample collection and preparation

Representative samples of wet BSG intended for dairy cattle feeding were collected from batches acquired by farmers from regional breweries (). The sampling was conducted between June and September 2020 from 21 conventional dairy farms located in Lower Austria (n = 9), Upper Austria (n = 8) and Styria (n = 4) (). Upon sample collection, BSG batches had been stored for less than two weeks at the respective farms. Each representative sample was collected manually, consisting of 20–30 incremental subsamples (randomly selected handfuls) using nitrile gloves, collected superficially (not deeper than 20 cm) from the next-to-be-fed section of the wet BSG (). The incremental samples were composited, giving a final sample amount of 1.5 kg, vacuum-packed in plastic bags and stored at −20 °C in the dark until sample preparation. Subsequently, the samples were thawed for 12 h, freeze-dried in a SCANVAC CoolSafe freeze (Labogene, Lillerød, Denmark) for 24 h, and milled through a 0.5 mm sieve using a cutting mill (SM 300, Retsch GmbH, Haan, Germany) at 1500 rpm for approximately 1 min. Five grams (± 0.01 g) of the homogenised samples were added to 50 ml polypropylene conical tubes (Sarstedt, Nümbrecht, Germany) and stored at −20 °C until analysis. The DM content of the sampled wet BSG was, on average, 25.3%, fluctuating from 20.9 to 30.6%. The farms were in altitude ranges between 266 and 814 m. The temperature during the months of sampling of participating farms fluctuated from 14.8 to 21.5 °C, being on average 18.4 °C (According to the Agency of Meteorology and Geodynamics, Zentralanstalt für Meteorologie und Geodynamik (ZAMG), https://www.zamg.ac.at/cms/de/klima/klimauebersichten/jahrbuch).

Figure 1. Representative sampling of wet barley brewery’s spent grains (BSG) intended for feed dairy cattle in Austria. A) The samples were collected from piles or silo bags, which were stored for a maximum of 2 weeks (Picture gently provided by Mr. Alexander Kopper©). B) The farms (n = 21) were in Lower Austria (n = 9), Upper Austria (n = 8) and Styria (n = 4). C) Subsamples were collected manually (around 20 − 30 handfuls) from the next-to-be-fed section of the BSG charge of each farm, for a final sample of 1 − 1.5 kg.

Figure 1. Representative sampling of wet barley brewery’s spent grains (BSG) intended for feed dairy cattle in Austria. A) The samples were collected from piles or silo bags, which were stored for a maximum of 2 weeks (Picture gently provided by Mr. Alexander Kopper©). B) The farms (n = 21) were in Lower Austria (n = 9), Upper Austria (n = 8) and Styria (n = 4). C) Subsamples were collected manually (around 20 − 30 handfuls) from the next-to-be-fed section of the BSG charge of each farm, for a final sample of 1 − 1.5 kg.

Analysis multiple of metabolites and pesticides

The previously dried and milled sample (5 ± 0.01 g) was placed into a 250 ml Erlenmeyer flask with 20 ml of extraction solvent according to the protocol described by Steiner et al. (Citation2020). After agitation with a GFL 3017 rotary shaker (GFL, Burgwedel, Germany) for 90 min, the solvent solution-sample mixture was centrifuged for 2 min at 2012 × g on a GS-6 centrifuge (Beckman Coulter Inc., Brea, CA). The extract was diluted 1:1 with dilution solvent. The injection volume of both diluted extracts of the samples and the standard analyte solutions was 5 µl. Identification and quantification of each analyte were performed in the mode of multiple reaction monitoring with positive and negative polarity in two separate chromatographic runs using a QTrap 5500 LC-MS/MS system (Applied Biosystems, Foster City, CA) equipped with a TurboV electrospray ionisation (ESI) source coupled to a 1290 series UHPLC system (Agilent Technologies, Waldbronn, Germany). Quantitative analysis of all the analytes was performed using a validated method based on LC-ESI-MS/MS described by Sulyok et al. (Citation2020). Quantification was based on external calibration using a serial dilution of a multi-analyte stock solution. Results were corrected for apparent recoveries determined during method validation according to Steiner et al. (Citation2020). The values of the method performance (apparent recovery, limit of detection [LOD] and limit of quantification [LOQ]) of each analyte are presented in . The apparent recovery for each pesticide was calculated using the equation proposed by Awapak et al. (Citation2021). The method’s accuracy is verified on a routine basis by participating in a proficiency testing scheme organised by BIPEA (Genneviliers, France) with current z-scores between −2 and 2 indicating > 95% confidence. All values submitted for a sample of wheat chaff were within this satisfactory range.

Table 1. Performance values of LC–MS/MS analysis targeting fungal and other contaminants as well as pesticide residues detected in wet brewery’s spent grains intended for dairy cattle nutrition.

Data analysis

Concentrations of all detected contaminants, residues, and other non-regulated metabolites were presented on a DM basis in μg kg−1. Descriptive statistics, i.e. frequencies, mean, median and ranges of the concentration of analytes, were calculated considering only the positive results (x ≥ limit of LOD). Results below the LOQ were computed as LOQ/2. All statistical evaluations, tables, and graphs were performed using Microsoft Excel® and GraphPad Prism® version 9.1 (GraphPad Software, San Diego, CA).

Results and discussion

General overview of detected groups of analytes

Analytes of natural origin were categorised into groups: Alternaria, Aspergillus, ergot alkaloids, Fusarium and Penicillium mycotoxins, other fungal species, phytoestrogens and unspecific metabolites, as in previous reports (Szulc et al. Citation2019; Hajnal et al. Citation2020; Penagos-Tabares Citation2021). shows the occurrences and respective average, median, and range concentrations (μg kg−1 DM) of observed secondary metabolites. A total of 107 out of more than 1400 targeted secondary metabolites and pesticides were detected: 78 fungal compounds, three phytoestrogens, 16 pesticides and 10 unspecific metabolites (). The categories of fungal metabolites with the highest number of detected metabolites in this exploratory study were Fusarium spp. (26 metabolites), Penicillium (18), Aspergillus (11), ergot alkaloids (10), Alternaria (9), with fewer metabolites from other fungal genera (4). All the samples contained metabolites derived from Aspergillus, Alternaria, Fusarium and other fungal species, while ergot alkaloids and Penicillium-derived metabolites occurred in 90 and 48% of BSG, respectively. Phytoestrogens were found in 29% of the analysed BSG, and the detection of pesticide residues was ubiquitous (100%). In this study, Fusarium metabolites showed the highest level of diversity, which has been previously observed in other naturally-contaminated samples from Austria and Europe (Reisinger et al. Citation2019; Penagos-Tabares et al. Citation2021, Citation2022). This again suggests the status of Fusarium as the most widespread fungal genus in cereal growing areas and as a significant contributor to mycotoxin contamination in animal feeds (Nesic et al. Citation2014). Additionally, it also corroborates the widespread occurrence of other mycotoxigenic genera (Aspergillus, Alternaria and Penicillium) (Grenier and Oswald Citation2011). Regarding the detected levels, the group of unspecific metabolites showed the highest average concentration (7010 μg kg−1), followed by fungal metabolites (5140 μg kg−1), phytoestrogens (957 μg kg−1) and pesticides (208 μg kg−1). Specifically for the fungal metabolites, the highest average levels were for the category of Penicillium (5600 μg kg−1), followed by Fusarium (2200 μg kg−1), Alternaria (107 μg kg−1), ergot alkaloids (69.5 μg kg−1), Aspergillus (79.6 μg kg−1) and metabolites from other fungi (15.5 μg kg−1) (, ).

Figure 2. (A) Distribution of concentrations and (B) co-contamination grade (detected analytes per sample) of major categories of analytes detected in wet brewery’s spent grains intended for the nutrition of dairy cattle in Austria.

Figure 2. (A) Distribution of concentrations and (B) co-contamination grade (detected analytes per sample) of major categories of analytes detected in wet brewery’s spent grains intended for the nutrition of dairy cattle in Austria.

Table 2. Occurrences and levels of fungal and other natural contaminants detected in wet brewery’s spent grains intended for dairy cattle nutrition.

Regulated mycotoxins and related forms

Among the mycotoxins included in the European legislation were detected ZEN, T-2 toxin, and HT-2 toxin, which have recommended GVs (EC Citation2006, 2013). ZEN was the regulated mycotoxins that occurred the most, detected in 57% of the samples with a maximum concentration of 32.3 μg kg−1, whereas T-2 and HT-2 toxins were detected in only one sample (5%), showing concentrations of 3.8 and 4.25 μg kg−1, respectively. The observed concentrations were still under the GVs of the European Union, which are 500 μg kg−1 for ZEN and 250 μg kg−1 for the sum of T-2 toxin and HT-2 toxin relative to a feed with moisture of 12% (EC Citation2002, 2006, 2013). The findings align with a previous report, which detected ZEN contamination in beer (Bauer et al. Citation2016). Other regulated mycotoxins such as AFB1, deoxynivalenol (DON), OTA and FB1 and FB2, which are regulated in European legislation for dairy cattle, were not detected. Regulated mycotoxins are known to cause adverse health effects. For example, ZEN is linked with hyper-estrogenism, reduced milk production, early abortion and other reproductive abnormalities (Hussein and Brasel Citation2001; Marczuk et al. Citation2012). Trichothecenes, like T-2 toxin and HT-2 toxin, are known for inducing inhibition of DNA and RNA synthesis, which can be a secondary effect of the inhibition of protein synthesis or due to apoptosis (Cope Citation2018). Fusarium head blight is a common disease in barley associated with ZEN, type A trichothecenes and other mycotoxins. This disease is a significant threat to the brewing industry, with Fusarium graminearum considered the predominant causal species worldwide (Bai and Shaner Citation2004; Starkey et al. Citation2007; Schwarz Citation2017). Other species like Fusarium culmorum, Fusarium poae and Fusarium avenaceum have also been described as some of the most widely occurring in Europe (Becher et al. Citation2013). F. graminearum and F. culmorum are important producers of ZEN, DON and nivalenol (Bottalico and Perrone Citation2002). F. langsethiae and F. sporotrichioides are producers of HT-2 and T-2 toxins (Thrane et al. Citation2004). It has been suggested that low levels of fusarial mycotoxins like ZEN and type-B trichothecenes (like DON, 15-acetyldeoxynivalenol and 3-acetyldeoxynivalenol) are retained in BSG (Pack et al. Citation2021). Previous studies found that the residual concentrations of several fungal toxins including OTA, AFB2, FB2, AFG1, AFB1, ZEN and patulin decreased to less than 20% during the brewing process (Inoue et al. Citation2011; Piacentini et al. Citation2019). Although T-2 toxin has received special attention in the malting barley chain, due to its occurrence in this cereal crop and its toxic potency, the contamination levels of this toxin generally decrease during the brewing process (Edwards et al. Citation2009; Malachova et al. Citation2010). A study of mycotoxins in BSG in Argentina evidenced FB1 (100%; range: 104–145 μg kg−1) and AFB1 (18%; 19–44.5 μg kg−1), whereas AFB2, AFG1, AFG2 and ZEN were not detected (Pereyra et al. Citation2011).

Regarding ergot alkaloids, which were detected in high occurrence (90%), the European Union recommends the monitoring of these metabolites (Recommendation 2012/154/EC) (EC Citation2012). There is no specific guidance value for ergot alkaloids in animal feeds. Still, the limit of 1000 mg kg−1 rye ergot (Claviceps purpurea) represents a maximum value relative to a feedstuff with a moisture of 12% described in the directive 2002/32/EC (EC Citation2012). Stricter regulation is in place for foodstuffs. Since January 2022, the Commission Regulation (EU) 2021/1399 established a maximum level of ergot alkaloids in certain foodstuffs. For instance, for milling barley products intended for human consumption (with an ash content lower than 9000 mg kg−1), a maximum level of 100 μg kg−1 (50 μg kg−1) will be implemented from 1.7.2024). For milling barley products (with an ash content equal to or higher than 9000 mg kg−1) or barley grains placed on the market for the final consumer, the maximum level set is 150 μg kg−1 (EU Citation2021).

Moreover, our results show that members of the ergopeptine class alone, including ergocryptine, ergosin and ergocristine, presented with occurrences of over 85%. The average concentrations of individual ergot alkaloids were under 30 µg kg−1, and the maximal accumulated concentration of total ergot alkaloids was 210 µg kg−1, which should not be ignored. Feed contaminated with 250 µg kg−1 of ergot alkaloids should not be fed to pregnant or lactating animals due to a higher risk of abortion and agalactia syndrome; even low concentrations of alkaloids in the diet (<100 kg−1 total) can reduce the growth efficiency of livestock (Coufal-Majewski et al. Citation2016). Some members of the ergot alkaloids such as ergotamine, ergocristine, ergosine, ergocornine, ergocryptine and ergovaline are responsible for the majority of nervous or gangrenous syndromes in humans and animals, which consume grains, grain products or grasses contaminated with the sclerotia of the fungus (Gupta et al. Citation2018). Ingestion of this kind of alkaloids by livestock can trigger a range of impacts from decreased performance and reduced fertility to acute clinical signs of ergotism, including nervous or gangrenous syndromes, hyperthermia, convulsions, necrosis of the extremities and death (Evans Citation2011). According to the scientific opinion of EFSA, ergotism in ruminants is usually a chronic disease and the result of continued ingestion of minor quantities of the fungus on grass (EFSA Citation2012). A large proportion of the original peptide alkaloids can be removed during brewing which is believed to result from thermal degradation (Schwarz et al. Citation2007). However, our data confirm that the reduction is not absolute.

Other fungal toxins and metabolites

Emerging mycotoxins are the focus of high scientific interest. They are defined as commonly occurring in feed and foods (agricultural commodities) and are legislatively unregulated and non-regularly tested (Vaclavikova et al. Citation2013). We showed that several emerging and non-regulated mycotoxins and metabolites were detected in samples of BSG intended for cattle feeding on Austrian farms. Several Fusarium-derived emerging mycotoxins include culmorin, siccanol, aurofusarin, beauvericin, bikaverin and enniatins (A, A1, B, B1 and B2), were detected in all the samples. The enniatins B and B1 presented the highest concentrations among the fusarial mycotoxins, with averages exceeding 170 μg kg−1. Enniatins and beauvericin have haematotoxic, immunotoxic and antibiotic activities (Sy-Cordero et al. Citation2012; EFSA Citation2014; Juan et al. Citation2019; Křížová et al. Citation2021). Research on the impact of such fungal antimicrobial compounds on rumen ecology and functionality is essential (Fink-Gremmels Citation2005, Citation2008; Reisinger et al. Citation2019). Siccanol (also called terpestacin) (Chan and Jamison Citation2003) was the fusarial compound with the highest concentration (average: 966 μg kg−1) in BSG. Another fusarial metabolite, fusaric acid occurred with a frequency of 19%. This compound can increase the toxicity of other Fusarium mycotoxins such as moniliformin, trichothecenes and FBs (Bacon et al. Citation1996; D’Mello et al. Citation1999).

Emerging Alternaria mycotoxins, such as alternariol (81%), alternariol methyl ether (86%) and tenuazonic acid (48%) were detected in relatively low concentrations. It is known that these compounds have estrogenic activity and genotoxic effects (Escrivá et al. Citation2017; Aichinger et al. Citation2019, Citation2021). The genus Alternaria is widely distributed in the environment and is one of the leading causes of disease in cereal crops like wheat, barley and sorghum (Deshpande Citation2002). However, information is still missing regarding Alternaria mycotoxins in the feeds and their toxicological repercussions on animal health (EFSA Citation2011). Infectopyrone was found in all the BSG samples and the compound with the highest average and maximum concentration among the Alternaria-derived metabolites. Is a potential mycotoxin whose biological activities are unknown and should be further explored (Andersen et al. Citation2002; Larsen et al. Citation2003). Alternaria-derived compounds like altersetin, altertoxin-I, pyrenophorol and tentoxin were also found. Although at this time, there are no global regulations establishing limits for these toxins in food and feed, the European Food Safety Authority (EFSA) has raised concern about Alternaria mycotoxins in relation to public health (EFSA Citation2011; Escrivá et al. Citation2017). Aspergillus-derived compounds were omnipresent in Austrian BSG evaluated in this study. The most frequently-occurring metabolites from Aspergillus were deoxytryptoquivaline A, tryptoquialanine derivate, flavoglaucin and quinadoline A, detected in frequencies above 70%. Viriditoxin and deoxytryptoquivaline A presented the highest average, median and maximum concentration of Aspergillus-derived metabolites. Other molecules produced by this genus including deoxynortryptoquivalin (33%), fumiquinazolin D (10%), kotanin A (33%), pinselin (43%), pseurotin (5%) and tryptoquivaline A (14%) were also found in BGS (). Viriditoxin, fumiquinazolin D, quinadoline A exhibit antibacterial properties (Qian et al. Citation2019; Urquhart et al. Citation2019; Almeida et al. Citation2021). Tryptoquialanines belong to the group of tremorgenic mycotoxins that can be produced by species of Aspergillus and Penicillium (Clardy et al. Citation1975; Ariza et al. Citation2002).

Strongly linked to postharvest contamination, Penicillium-derived metabolites presented an occurrence of 48%. This category of fungal compounds showed the highest average and maximal concentration (average: 5604 µg kg−1; max: 30,300 µg kg−1). The metabolites verrucofortine (29%) phenopyrrozin (24%) were the more recurrent compounds from penicillia, but their mean concentrations were very low (<10 µg kg−1). The Penicillium-derived metabolites detected in highest concentrations were andrastin C (average: 6,400 µg kg−1, occurrence: 10%), andrastin B (5990 µg kg−1, 10%) and andrastin A (2910 µg kg−1, 19%). These compounds, among other Penicillium-derived substances, are commonly found in silage, with higher concentrations in mouldy hot spots (Reisinger et al. Citation2019; Gallo et al. Citation2021; Penagos-Tabares et al. Citation2022;  Manni et al. 2022). The complete spectrum of the biological activities and toxicological effects of the andrastins has not been elucidated. It is known that the andrastins are protein farnesyltransferase inhibitors, which can inhibit the efflux of anticancer drugs from multidrug-resistant cancer cells and are devoid of antimicrobial activity. They are commonly found in European blue (mould) cheeses (Uchida et al. Citation1996). Other compounds detected in this study were mycophenolic acid, and roquefortines, the most investigated Penicillium metabolites in silages (Gallo et al. Citation2015). A common feature of many detected metabolites like mycophenolic acid, roquefortines and patulin, is their immunotoxic properties (Oh et al. Citation2012; Brennan et al. Citation2017), which could interfere with the activity of innate and adaptive immune responses, predisposing to secondary infectious diseases (Oh et al. Citation2015). Phenopyrrozin, along with marcfortines A and C, were also detected in the analysed BSG samples. Several researchers have proposed that Penicillium toxins can induce unspecific clinical signs like appetite reduction, affecting nutrient efficiency and increasing the incidence of abomasal ulcers, laminitis, gastroenteritis, abortion and paralysis (Dzidic et al. Citation2006; Nielsen et al. Citation2006; Fink-Gremmels Citation2008; Alonso et al. Citation2013; Gallo et al. Citation2015). Additionally, further less-known metabolites produced mainly by other fungal species were detected in this study. Rubellin D and sporidesmolide occurred at a frequency of 90%, whereas cyclosporin A and monocerin were detected in only one sample (5%). The quantified levels of these metabolites were below 15 μg kg−1, except for cyclosporin A (222 μg kg−1) (). Rubellin D is an anthraquinone derived from Ramularia collo-cygni with antibacterial activity (Walters et al. Citation2008; Miethbauer et al. Citation2009). Cyclosporin A has a potent immunotoxic activity, which has even been used commercially in human and veterinary medicine as an immunosuppressant (Laupacis et al. Citation1982; Shevach Citation1985; Stähelin Citation1996).

Postharvest infestations with moulds proliferate under aerobic conditions, producing potent toxins, disruptive endocrine substances and antimicrobial compounds. Moreover, fungal growth leads to spoilage, thereby reducing the nutritional value, DM content, intake and palatability (O'Brien et al. Citation2006). The high proportion of moisture in wet BSG makes this product especially susceptible to microbial growth and spoilage in a short period (7–10 d) (Lilly et al. Citation1980; Stojceska and Ainsworth Citation2008; Chanie and FieVez Citation2017). Strategies suggested for preserving wet BSG include drying with solar radiation and ensiling. Drying by solar radiation is found to be challenging due to costs (Conrad and Rogers Citation1977). Alternatively, the ensiling of wet brewery grain alone or mixed with dry fodders is the proposed practice for dairy farmers, especially in developing countries (Kindbom Citation2012; Souza et al. Citation2012). The preservation of wet BSG by lowering the water activity of the material using beet molasses (30%) and further stabilising the mixture by incorporating an anti-mycotic agent (0.3% of potassium sorbate) has been achieved at both laboratory-scale and pilot-scale. For practical preservation, the stabilised grains should be stored under anaerobic conditions in plastic bags, squeezing the air out and sealing tightly (Lilly et al. Citation1980). However, more applied research on preservation strategies for BGS is still required.

Contamination of phytoestrogens and other secondary metabolites

In the present research, three isoflavones were detected in medium-low frequencies: Daidzein (24%), genistein (29%) and glycitein (10%) (). The predominant daidzein and genistein presented average concentrations above 500 μg kg−1 and maximum above 1600 μg kg−1. These metabolites are found primarily in Leguminosae plants, such as soy (Glycine max) but also occur in clovers (Trifolium spp.) and alfalfa/lucerne (Medicago sativa) (Reed Citation2016). Glycitein presented an average concentration of 93.6 μg kg−1, ranging from 52.5 to 135 μg kg−1. Liggins et al. (Citation2002) reported daidzein and genistein in cereal-derived products for human consumption. In pearl barley, only genistein was detected with an average concentration of 86 μg kg−1. The concentration of the two isoflavones in the remaining foods ranged from 33 to 11,873 µg kg−1 (Liggins et al. Citation2002). Coumetrans like coumestrol, which were not found. seem to have a more potent estrogenic activity than the detected isoflavones here (Romero et al. Citation1997). The detected concentration of phytoestrogens (isoflavones) found in our study apparently does not represent a potential risk for cattle (Grgic et al. Citation2021).

In addition, several unspecific secondary metabolites were detected. These analytes can be produced by different and unrelated living systems belonging to diverse kingdoms (Plantae, Fungi, Animalia and/or Eubacteria). Several of the unspecific secondary metabolites detected in our study are biologically active molecules. These compounds could influence the toxicological complexity of the complete cocktails of secondary metabolites evidenced in this investigation. They included, for example, emodin (antibacterial and immunosuppressive) (Kiyoshi et al. Citation1984; Dong et al. Citation2016) as well as the diketopiperazines cyclo-(L-Pro-L-Tyr) (synonym: maculosin) and cyclo-(L-Pro-L-Val) (antibacterial) (Park et al. Citation1993; Rahman et al. Citation2020; Zin et al. Citation2020; Paudel et al. Citation2021). Other detected unspecific metabolites were neoechinulin A, physcion, rugulusovine and tryptophol. The most predominant unspecific metabolites (detected in all the samples) were tryptophol, cyclo-(L-Pro-L-Tyr) and cyclo-(L-Pro-L-Val), which also showed the highest average concentrations of this group (>1900 µg kg−1) ().

Pesticide residues

All the samples presented residues of pesticides, varying from six to twelve different biocides per sample (). No illegal compounds (EU-MRL-Database Citation2022) were detected. In total, 16 pesticides were found: 14 fungicides, one insecticide (pirimiphos-methyl) and an insecticide synergist (piperonyl butoxide) as classified in previous studies () (Huang and Subramanyam Citation2005; Opalski et al. Citation2006; Lamberth et al. Citation2008; Sooväli and Koppel Citation2010; Harp et al. Citation2011; Lazzari et al. Citation2012; Rodrigues et al. Citation2013; Kanungo and Joshi Citation2014; Rumbos et al. Citation2016; EFSA Citation2017, 2018; McLean and Hollaway Citation2019; Xu et al. Citation2020; Basak et al. Citation2021; Yao et al. Citation2021; EU-MRL-Database Citation2022; Rathod et al. Citation2022). Occurrences along with the corresponding average, median and range concentrations (expressed in μg kg−1 DM) of the detected pesticide residues, their respective uses, the maximum residue levels (MRLs) in barley, and the proportion of samples above the respective MRL are presented in . The most frequently detected pesticides in the analysed BSG samples were fluopyram, piperonyl butoxide, fluxapyroxad, bixafen, mandipropamid and tebocunazol, which were seen in ≥85% of the samples. The fungicides azoxystrobin, benzovindiflupyr and boscalid as well as the insecticide pirimiphos-methyl showed occurrences between 43 and 62%. Residues of ametoctradin, isopyrazam, pyraclostrobin and trifloxystrobin were found in less than 40% of the evaluated BGS samples. The pesticides with the highest average levels of residues were piperonyl butoxide (116µg kg−1), metrafenone (30.4 µg kg−1) and fluopyram (24.7 µg kg−1) (). Notably, 9.5% and 14.3% of the samples exceed the respective current MRLs (0.01 mg kg−1) of ametoctradin and mandipropamid for barley. The other pesticides were detected in amounts lower than the MRLs (EU-MRL-Database Citation2022). Piperonyl butoxide occurred frequently and presented the highest levels among the groups of pesticides. Piperonyl butoxide enhances the potency of certain pesticides such as carbamates, pyrethrins and pyrethroids but has no pesticide activity of its own (Basak et al. Citation2021). It has been demonstrated that this insecticide synergist can induce the formation of liver tumours in mice via the constitutive androstane receptor, which is qualitatively not plausible for humans due to the lack of effect on replicative DNA synthesis in human hepatocytes (Lake et al. Citation2020). This insecticide synergist is not a cholinesterase inhibitor and has low toxicity; it is also employed for other purposes than crop protection. It may also be used in conjunction with flea or tick dips, collars and oral medications in farm animals (Keane Citation1999). A widespread use of fluopyram, a pyridinyl ethylbenzamide, applied as a broad-spectrum fungicide with nematicide activity (Becker et al. Citation2020; Rathod et al. Citation2022) was recorded in this study, because it was detected in all the samples. The literature suggests that the high persistence of fluopyram in the environment (soil and water/sediment) can present risks for human, animal and soil health. The fate of this fungicide in diverse soil environments is still to be studied (Rathod et al. Citation2022). Fluopyram is authorised for use on crops that might be fed to livestock (EFSA Citation2020). A feeding study (Schoening and Wolters 2008 Ref: MR-07/367 (unpublished) cited by Lunn (Citation2010) investigated the residue depuration of fluopyram in lactating dairy cattle, finding fluopyram and its metabolites in milk and different tissues. Barley has frequently been found contaminated with traces of fungicides (Palladino et al. Citation2021). In terms of risk, according to the WHO, five of the detected biocides here (benzovindiflupyr, prochloraz [confirmed by its metabolite of BTS 44595], isopyrazam, pirimiphos-methyl and tebuconazole) were classified as moderately hazardous (II) (WHO Citation2020). The last three are included in the list of highly hazardous pesticides (HHP) of the Pesticide Action Network (PAN Citation2021). Isopyrazam was added to the HHP list in 2011, it is considered likely carcinogenic for humans, very persistent in water, soil or sediment and very toxic for aquatic organisms (<50 ng/L) (US EPA Citation2017; Yao et al. Citation2018). Pirimiphos methyl was added to the HHP list in 2009, which is considered highly toxic for bees (Barnett et al. Citation2007; PAN Citation2021). Also, in the HHP list, tebuconazole can induce acute toxicity and long-term effects (PAN 2021) and can have ecotoxicological effects on an aquatic decomposer-detritivore system (Zubrod et al. Citation2011). Other detected pesticides like ametoctradin, fluopyram and fluxapyroxad are classified as slightly hazardous (III). In contrast, azoxystrobin, boscalid, mandipropamid, metrafenone, piperonyl butoxide and trifloxystrobin are grouped as unlikely to present acute hazards (WHO Citation2020). It has been suggested that reduction in pesticide levels during the malting and brewing processes reduced considerably the risks of contaminating beer with pesticides and only a few pesticides remained without being removed or resolved (Navarro et al. Citation2007; Kong et al. Citation2016). Several pesticides found during beer production are adsorbed onto the spent grain after mashing. Moreover, some pesticides are degraded or transformed during boiling and fermentation, indicating that such reduction was caused primarily by adsorption, pyrolysis, and hydrolysis (Inoue et al. Citation2011; Xi et al. Citation2014). In the European Union, pesticide residue levels in particular plant and animal-derived foods and feeds, have been set by the Commission (EC) No 396/2005 (EC Citation2005). Information concerning MRLs and toxicity is available in the EU Pesticide database (EU-MRL-Database Citation2022).

Table 3. Occurrences and levels of pesticide residues detected in wet brewery’s spent grains intended for dairy cattle nutrition.

Co-occurrence of fungal toxins, phytoestrogens and pesticide residues

Bioaccumulation rates and effects of long-term exposure to contaminant mixtures are unpredictable and should be investigated through the feed and food production chain. The co-contamination of several natural and synthetic contaminants was found (). All the samples presented co-contamination with several fungal secondary metabolites, fluctuating from 22 to 51 fungal metabolites per sample; 34 on average. Similarly, a broad spectrum of co-contamination with fungal and other metabolites has been observed in different complex matrices of feedstuffs such as silage, pastures, concentrate feed, and total mix rations (Shimshoni et al. Citation2013; Nichea et al. Citation2015; Kemboi et al. Citation2020; Awapak et al. Citation2021). Interestingly, we generated data concerning pesticide residues, which occurred with an average of nine compounds per sample, ranging from six to twelve (). Additionally, illustrates co-occurrence matrices of mycotoxins (with recurrence over 25%) and phytoestrogens () as well as pesticides (). All the samples evidenced that three fusarial emerging mycotoxins, aurofusarin, beauvericin and enniatins, were detected and co-occurred with ZEN in 57% of the samples. More than 50% of the BSG presented co-contamination with several ergot alkaloids. Combinations between mycoestrogens derived from Alternaria AOH, AME, and TeA with ZEN were 43%, 52% and 33%, respectively. Co-occurrences between the mentioned mycoestrogens and the detected phytoestrogens (daidzein, genistein and glycitein) were lower than 30% (). Concerning pesticide residues, over 60% of the samples presented mixtures of fluopyram, fluxapyroxad, mandipropamid, metrafenone, piperonyl butoxide and tebuconazole. All the samples containing the insecticide for storage pirimiphos-methyl (48%) contained the semisynthetic synergist piperonyl butoxide: both compounds has been recently found in cereal samples from Croatia (Kovač et al. Citation2021).

Figure 3. Heatmaps of the co-occurrence (%) of (A) fungal contaminants (with occurrence rate > 25%) and phytoestrogens as well as (B) of pesticide residues detected in wet brewery’s spent grains intended for the nutrition of dairy cattle in Austria.

Figure 3. Heatmaps of the co-occurrence (%) of (A) fungal contaminants (with occurrence rate > 25%) and phytoestrogens as well as (B) of pesticide residues detected in wet brewery’s spent grains intended for the nutrition of dairy cattle in Austria.

These outcomes evidenced the ubiquitous presence of mixtures of multiple natural and synthetic chemicals in this by-product, linked to the feed and food supply chain. Although the occurrence of several contaminants was high, the concentrations found were low and under the legal limits (GVs and MRLs). The individual concentrations indeed do not represent an acute or critical risk for farm animals and human consumers. However, it is known that the combined effect of several co-occurring toxins and endocrine disruptors may be additive, synergistic or antagonistic, varying by type of compound or/and concentration (Guo et al. Citation2020). Such biological effects of toxin mixtures on animal and human health have been growing notably in recent years, but related knowledge is still overall scarce (Battilani et al. Citation2020; Gil-Serna et al. Citation2014; Smith et al. Citation2016; Weaver et al. Citation2020). Toxicological interactions have been described among mycotoxins, phytoestrogens and pesticides (Hessenberger et al. Citation2017; Vejdovszky, Hahn, et al. Citation2017a, Vejdovszky, Schmidt, et al. Citation2017a,Citationb; Eze et al. Citation2019). For example, it is known that the interaction of diverse kinds of natural and synthetic xenobiotics, such mycotoxins, plant metabolites and chemical biocides, can also shape microbiota composition, which influences the health and metabolic status of the host (Lindell et al. Citation2022). The relevance of the co-occurrence (in real-world situations) of natural and synthetic chemicals has to be addressed by toxicologists (Warne and Hawker Citation1995; Groten et al. Citation2001; Mattsson Citation2007). Nowadays, advances in analytic methods allow for evaluating hundreds of natural and synthetic pollutants, achieving high performances (LOD, LOQ and recovery) (Steiner et al. Citation2020; Sulyok et al. Citation2020; Steiner et al. Citation2021). Multi-toxin and multi-metabolites analysis has been used during the last decade to bring more insights into the complex field of mixture toxicology (Groten et al. Citation2001; Battilani et al. Citation2020; Martin et al. Citation2021). The evidenced ubiquitous presence of mixtures of pesticides suggests an extended application of this kind of substances in barley intended for beer production. This could also indicate that multiple biocides are being incorporated constantly at low levels in the feed and food chain, which can result in negative ecological and toxicological consequences (Mishra et al. Citation2014; Rivera-Becerril et al. Citation2017; Vanbergen Citation2021; Panico et al. Citation2022). Pesticide interactions lead mainly to synergic effects. Mixture effects differ depending on the dose and/or physiological target. Thus, more research and data for this important and exciting field are still required (Rizzati et al. Citation2016).

Conclusion

This study provides insights into the widespread occurrence of cocktails of mycotoxins, phytoestrogens and pesticides in wet BSG. Mycotoxins/metabolites produced by the genera Fusarium, Aspergillus, and Alternaria were detected in all the samples. Ergot alkaloids were also frequently found (90%). Penicillium secondary metabolites, associated primarily with storage contamination, were present in 48% of the samples and showed the highest average concentration among the groups of fungal compounds. The storage-associated contamination leads to the necessity to improve strategies for preserving wet BSG in the farms. Additionally, we demonstrate the ubiquitous co-occurrence of several pesticide residues (at least six per sample, primarily fungicides). Two of them (ametoctradin and mandipropamid) exceeded the EU MRLs. Some pesticides (azoxystrobin, bixafen, fluopyram, fluxapyroxad, mandipropamid, metrafenone, piperonyl butoxide and tebuconazole) showed high occurrences (>60%), which could suggest a common and extended use on food/feed crops of the mentioned pesticides and incorporation of these biocides into the feed/food chain and into the agroecosystems. Although the vast majority (88%) of the detected pesticides presented low concentrations, the potential combined effects of such biocide mixtures and natural toxins are unpredictable and should be subject to future studies. Further investigations with a larger number of samples and evaluation of BSG together with other feeds/foods is highly advocated.

Abbreviations
BSG=

Spent brewery grains

ZEN=

Zearalenone

DM=

Dry matter

OTA=

Ochratoxin A

AFs=

Aflatoxins

DON=

Deoxynivalenol

EDCs=

Endocrine-disrupting chemicals

ZAMG=

Agency of Meteorology and Geodynamics, Zentralanstalt für Meteorologie und Geodynamik

LOD=

Limit of detection

LOQ=

Limit of quantification

Supplemental material

Supplemental Material

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Acknowledgments

The authors appreciate enormously the excellent technical support and cooperation provided by Dr. Manfred Hollmann, Anita Dockner, Sabine Leiner (Institute of Animal Nutrition and Functional Compounds, Vetmeduni, Vienna) for the excellent technical assistance during the sample preparation.

Disclosure statement

N.V. and J.F. are employed by BIOMIN Holding GmbH, part of DSM Animal Nutrition and Health, which operates the BIOMIN Research Center and produces animal feed additives. This, however, did not influence sampling, analyses or interpretation of data.

Additional information

Funding

This study is part of the Project “D4Dairy-Digitalization, Data Integration, Detection and Decision support in Dairying” supported by the Austrian Federal Ministry for Climate Action, Environment, Energy, Mobility, Innovation and Technology (BMK), Austrian Federal Ministry for Digital and Economic Affairs (BMDW), and the provinces of Lower Austria and Vienna within the framework of COMET-Competence Centers for Excellent Technologies, which is handled by the Austrian Research Promotion Agency (FFG).

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