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Research Article

Contemporary flowable bulk-fill resin-based composites: a systematic review

ORCID Icon, ORCID Icon & ORCID Icon
Article: 2175685 | Received 20 Nov 2022, Accepted 30 Jan 2023, Published online: 22 Feb 2023

Abstract

Flowable bulk-fill resin-based composites (BF-RBCs) represent a new and interesting alternative for the bulk-fill restorative techniques in the posterior region. However, they comprise a heterogeneous group of materials, with important differences in composition and design. Therefore, the aim of the present systematic review was to compare the main properties of flowable BF-RBCs, including their composition, degree of monomer conversion (DC), polymerization shrinkage and shrinkage stress, as well as flexural strength. The search was conducted following PRISMA guidelines in the Medline (PubMed), Scopus and Web of Science databases. In vitro articles reporting on the DC, polymerization shrinkage/shrinkage stress, and flexural strength of flowable BF-RBCs strength were included. The QUIN risk-of-bias (RoB) tool was used for assessing the study quality. From initially 684 found articles, 53 were included. Values for DC ranged between 19.41 and 93.71%, whereas polymerization shrinkage varied between 1.26 and 10.45%. Polymerization shrinkage stresses reported by most studies ranged between 2 and 3 MPa. Flexural strength was above 80 MPa for most materials. A moderate RoB was observed in most studies. Flowable BF-RBCs meet the requirements to be indicated for bulk fill restoration technique in the posterior region. However, important variations among composition and properties hinder extrapolation of the results to materials different from those reported here. Clinical studies are urgently required to assess their performance under a real working scenario.

Introduction

Bulk-fill resin-based composites (BF-RBCs) were introduced to the dental market during the last decade, aiming to solve issues associated with the incremental technique in posterior teeth. Initially, the term bulk-fill was used to designate resin composites that allowed 4–5 mm thick increments, being adequate for the full-body and base bulk-fill techniques [Citation1]. However, product marketing by dental manufacturers has slowly installed the bulk-fill concept as a new class of materials, rather than the technique to which it originally referred. This has become a non-negligible source of confusion among clinicians, as so-called BF-RBCs comprise an heterogenous group of materials, with important differences in composition and properties [Citation2].

Resin composites aiming to be included into the BF-RBC category need to comply with two fundamental requirements: (1) an adequate degree of monomer conversion (DC) throughout the material; and (2) the ability to compensate or dissipate polymerization shrinkage stress at the cavity margins [Citation2]. Whereas the former has been achieved to a large extent by increasing the translucency of the material and by using alternative and more efficient initiation systems than camphorquinone, [Citation3] the latter has been optimized by modifying the chemistry of the monomers, as well as improving their interaction with the filler particles [Citation4].

Current commercial BF-RBCs can be classified according to their viscosity in flowable (low viscosity) and sculptable (also high viscosity). Flowable RBCs have been known in the past to display inferior mechanical properties than high-viscosity RBCs, mainly due to the higher amount of filler particles in the latter [Citation5]. Accordingly, their use was limited to small or minimally invasive cavity preparations, for the repair and sealing of defective restorations, and as cavity base or liner in larger restorations. However, incorporation of nanofillers to this new generation of flowable BF-RBCs has enhanced their mechanical properties while maintaining their low viscosity [Citation6]. In addition, their self-leveling capacity guarantees an excellent adaptation to the cavity margins, [Citation7] while displaying a high DC [Citation8] and an improved stress relieving capacity [Citation6,Citation9]. Thus, they represent an interesting alternative for bulk-fill restorations in the posterior region, when combined with a final layer or cap of sculptable RBC [Citation10].

To date, a large number of flowable BF-RBCs are available in the market. Despite their common seek for higher DC and reduced polymerization shrinkage stresses, manufacturers have gone different ways to achieve these goals, which in turn has led to different degrees of success. Accordingly, material selection and indication has become a difficult task for clinicians around the world. In this vein, the aim of the present systematic review was to compare, on the base of available scientific evidence, the main properties of flowable BF-RBCs, including their composition, DC, polymerization shrinkage and shrinkage stress, as well as flexural strength.

Methods

This systematic review followed the recommendations of the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) [Citation11]. The systematic electronic search was conducted in the Medline (PubMed), Scopus and Web of Science (WOS) databases. The search strategy is presented in . Only articles written in English, with no more than 10 years of being published, reporting in vitro studies on the DC, polymerization shrinkage/shrinkage stress, and flexural strength of flowable BF-RBCs, were included. Systematic reviews and meta-analysis, articles written in any other language than English, as well as nonavailable full-text references were excluded. Studies that did not describe the exposure time to the light-curing unit or used any type of dual-curing BF-RBCs were also excluded. The inclusion criteria for each variable are summarized in . Regarding DC, only studies that evaluated polymerization using spectroscopic techniques and at 4 mm deep increments were included. For flexural strength, only studies using the 3-point-bending set-up, according to the ISO 4049, [Citation12] were included. In the case of polymerization shrinkage, only studies determining volumetric contraction or its determination through microtomography, were included. Last search was conducted on 30th of August 2022. Data were independently extracted by one reviewer (E.P.), and systematically classified in excel tables.

Table 1. Search strategy.

Table 2. Inclusion criteria.

The risk-of-bias (RoB) was assessed using the recently developed QUIN tool [Citation13]. Briefly, 12 criteria, including aim/objective statement, sample size calculation, sampling technique, comparison group details, methodology explanation, operator details, randomization, outcome assessment and analysis, blinding, statistical analysis, and result presentation, were evaluated and rated according to ‘adequately specified’ (score = 2), ‘inadequately specified’ (score = 1), or ‘not specified’ (score = 0). Scores were subsequently added and the RoB of the study was estimated using: [Citation13] RoB=total score ×1002 ×applicable criteria

Studies were then graded according to their RoB as high (<50%), medium (between 50 and 70%) or low risk (>70%).

Results

Following duplicate removal (467), 217 eligible papers were identified (title selection). After abstract reading, 79 articles met the eligibility criteria, and their full texts were obtained and read. Subsequently, another 20 articles were excluded due to discrepancies in their methods and the inclusion criteria. Further three were excluded as no full text was available. The qualitative analysis was conducted on a total of 53 articles ().

Figure 1. Flow diagram of the article identification and inclusion process.

Figure 1. Flow diagram of the article identification and inclusion process.

In total, 12 materials were studied in the included literature. The manufacturer’s information on their composition is listed in . Among selected articles, 22 evaluated the DC (), 9 the polymerization shrinkage (), 13 the polymerization shrinkage stress () and 16 measured the flexural strength () of one or more flowable BF-RBCs. In 6 of the included studies more than one property was simultaneously evaluated.

Table 3. Overview of resin composites and their composition according to manufacturers.

Table 4. Degree of conversion main informed results.

Table 5. Polymerization shrinkage main informed results.

Table 6. Polymerization shrinkage stress informed results.

Table 7. Flexural strength main informed results.

Table 8. Quality assessment of risk of bias of in vitro studies (QUIN tool).

A high variability was found for the DC of flowable BF-RBCs in the current systematic review (). Whereas the highest DC values were reported for Venus Bulk Fill and Surefil SDR Flow, which displayed a 93.71%, [Citation14] the lowest DC was measured for Filtek Bulk Fill Flowable, which reached only a 32.71% in the study by Lempel et al. [Citation8]. An inverse relation was observed between the DC and the polymerization depth, with most studies reporting DC values above 55% at distances below 4 mm from the light source ().

Polymerization shrinkage reported by the studies included in this systematic review ranged between 1.26% and 10.45%, although most of them were around 3.5% (). A similar volume shrinkage value was reported by two of the studies for the materials SureFil SDR Flow and Filtek Bulk Fill Flow, [Citation15,Citation16] despite the slightly lower filler fraction of the latter (). However, a significantly higher value was measured by Sampaio et al. for Filtek Bulk Fill Flow when applied in class I cavities [Citation9]. A similar trend was observed by the same authors for Tetric EvoFlow Bulk Fill when compared to Filtek Bulk Fill Flow, [Citation17] pointing to an inverse relationship between the filler content and the polymerization shrinkage of these materials.

A high variation was also observed for the polymerization shrinkage stress (), with the lowest informed value as low as 0.13 MPa [Citation18] and the highest reaching up 24.24 MPa [Citation19]. Still, most studies reported values at the lower end of this span, between 2 and 3 MPa (). Statistically significant differences between materials were observed in most studies, with SureFil SDR Flow outperforming Filtek Bulk Fill Flow in four out of seven studies, [Citation7,Citation20–22] and Venus Bulk Fill in other two studies [Citation22,Citation23].

Most studies included in this systematic review reported mean flexural strength values above 80 MPa (), fulfilling the requirements of the ISO 4049 standard [Citation12] for type-1 resin composite materials. Among the reported flowable BF-RBC, the highest values were obtained by X-tra base (139.4 MPa) [Citation24], G-aenial Bulk Injectable (143.9 MPa) [Citation25] and Filtek Bulk Fill Flow (144.9 MPa) [Citation26]. On the other hand, only four studies reported flexural strength values below the 80 MPa threshold [Citation6,Citation26–28].

Regarding the RoB analysis, only four studies were graded as ‘low risk’, whereas one study was categorized as ‘high risk’ and the remaining 48 had a medium bias risk (). Most studies displayed an inadequate description of the sample size calculation, control group/s, as well as operator details, calibration processes and blinding (for more details, please refer to Table S1 in the Supplemental Material).

Discussion

The overall quality of the studies was rated with a moderate risk of bias. This implied in most studies that part of the information regarding sampling, test conduction and blinding was missing or incorrectly reported (see Table S1 in the Supplemental Material). Guidelines for reporting in vitro studies are still a pending matter in the dental field, an issue that has been thoroughly worked out in clinical and epidemiological studies, as well as in case reports and systematic reviews. Development of instruments to assess RoB, like the QUIN tool [Citation13] used here or the recently published RoBDEMAT, [Citation29] represent an interesting start point to improve the design and communication quality of in vitro studies.

Although to date no consensus has been reached about a minimum value for DC, an increase in the monomer conversion of the material has been often associated with improved mechanical properties [Citation14,Citation30,Citation31]. In addition, a low DC has been associated with increased microleakage, [Citation32] marginal breakdown, [Citation33] as well as lower hardness and wear resistance [Citation33]. Critical values for these parameters seem to occur when the DC is below 55–65%, which has been proposed as a monomer conversion threshold in the past [Citation34,Citation35]. Regarding laboratory methods to determine the polymerization efficiency of RBCs, different alternatives have been proposed, including indirect techniques (such as hardness or nanoindentation), as well as direct methods (mainly vibrational spectroscopy). In the present review, only articles that conducted a direct evaluation of the material’s DC were included, as these techniques base on the quantification of the non-reactive C = C bonds, [Citation36] displaying higher precision than their indirect counterparts. Among them, Fourier-transform infrared spectroscopy (FTIR), as well as Raman spectroscopy, are the most common and widely used methods.

Observed differences in the DC of the flowable BF-RBCs reported here () have been related to their intrinsic characteristics (i.e. photoinitiator system, resin matrix chemistry, filler type, etc.), as well as with external factors, including the restorative technique (increment thickness, application temperature), light activation (curing mode, exposure time) and the light-curing unit itself (light intensity, wavelength, heat emission, diameter, etc.) [Citation37]. Accordingly, different strategies have been followed by the manufacturers to achieve satisfactory conversion degrees in their materials. Materials that incorporate monomers with lower viscosity (Bis-EMA, UDMA), have shown to increase their DC when compared to RBCs that have only Bis-GMA and TEGDMA in their composition [Citation38]. In the case of Venus Bulk Fill, its high translucency and low filler content increase light transmission through the material, favoring photoinitiation in deeper increments [Citation39]. Similarly, SureFil SDR Flow incorporates a lesser amount of filler content, but with an increased particle size, which further decreases light scattering in the material [Citation40]. In addition, a photo-active group is embedded in the UDMA monomers, aiming to optimize the polymerization process thorough interaction with camphorquinone [Citation41]. The manufacturer of Tetric EvoFlow Bulk Fill, on the other hand, switched to a different photoinitiator system, based on benzoyl germanium derivates (under the commercial trade name Ivocerin), which has shown a higher photoinitiation activity and thus, a higher efficiency at lower light intensities than its camphorquinone counterpart [Citation42].

Average values reported for the polymerization shrinkage of flowable BF-RBCs () match previously reported data for conventional paste BF-RBCs (2.0 − 3.5%) [Citation15,Citation17,Citation21,Citation43] and are below conventional flowable RBCs (4.00 − 5.50%) [Citation44]. Although it may be intuitive to expect lower polymerization shrinkage stresses in materials with a low-volume shrinkage, it has been shown that both properties are not always directly related [Citation44]. The low polymerization shrinkage stresses reported by most studies included in this systematic review () seem to confirm this trend, underlining the effectiveness of stress-control mechanisms introduced by the manufacturers. Furthermore, the few studies that looked at both properties found polymerization shrinkage stresses in the range of 1 to 2.5 MPa even in flowable BF-RBCs with polymerization shrinkage exceeding 4% [Citation20,Citation22,Citation45].

It has been suggested that the replacement of higher molecular weight monomers (such as UDMA) by others with lower molecular weight (e.g. Bis-EMA), may contribute to limit volumetric reduction, and thus polymerization shrinkage stress [Citation6]. Incorporation of stress releasing monomers, on the other hand, as well as the use of so-called ‘intelligent fillers’, can increase the flexibility of the chains during the pre-gelation phase, compensating stress development at the adhesive interfaces [Citation20,Citation45]. These effects seem to add to each other, rendering a general reduction of the polymerization shrinkage stress in the reported materials. This may imply that the use of these materials in large increments does not represent an important risk for the integrity of the adhesive interfaces of the restorations.

Manufacturer’s recommendations of most commercially available flowable BF-RBCs is to cover the restoration with a final layer of conventional resin composite [Citation10]. This allows to compensate to some extent its lower flexural strength, [Citation6] as well as to prevent accelerated wear of the restoration. This balance becomes critical in extensive tooth preparations that are exposed to high mechanical loads, since the mechanical performance of the restoration could be compromised due to an excessive volume of the base material. Nevertheless, results of the present systematic review revealed that the flexural strength of most flowable BF-RBCs were above the threshold defined by the ISO 4049 standard [Citation12]. In addition, studies that also included in their experimental design high viscosity BF-RBCs found strength values in the same range of those displayed by the flowable BF-RBC [Citation24,Citation27,Citation46,Citation47]. For instance, no statistical differences in the flexural strength of X-tra Base (flowable) and X-tra fill (sculptable) were measured by Ilie et al. [Citation24] as well as by Leprince et al. [Citation27] despite their difference in filler content (75 vs. 86 wt.%). This highlights the reduction in the gap between the mechanical properties of the two material categories, encouraging the use of low viscosity RBCs for the fill-up of large and deep cavities.

Conclusion

Results of this systematic review highlight the good standard achieved by contemporary flowable BF-RBCs. In terms of DC, flexural strength and polymerization shrinkage/shrinkage stress, they meet necessary requirements to be indicated for the bulk-fill restoration techniques in the posterior region. However, important variations among composition and design of this “new” class of RBCs hinder extrapolation of the results to materials different from those reported here. In addition, clinical studies are urgently required to assess their performance under a real working scenario.

Supplemental material

Supplemental Material

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Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

This research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.

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