Abstract
Solid-state diffusion bonding of Inconel® alloy 718 to 17-4 PH® stainless steel was studied. Mechanical tests and metallographic examinations were used to evaluate the joint quality. The effect of bonding pressure on the joint integrity was assessed. In all joints, failure occurred nearly without plastic deformation. The thermal residual stress generated from cooling to room temperature was calculated by finite element modeling. The result showed that the poor joint ductility was not caused by the residual stress, but by the formation of continuous intermetallic films along the interface.