Evaluation of Fatigue Damage in Adhesive Bonding: Part 2: Single Lap Joint

Abstract

The damage parameters for crack initiation in a single lap joint (SLJ) are determined by combining continuous damage mechanics, finite element analysis (FEA) and experimental fatigue data. Even though a SLJ has a simple configuration, the stresses in the adhesive region are quite complex and exhibit multi-axial states. Such a condition leads to the need to introduce a general value for the triaxiality function in the damage evolution law rather than using a triaxiality function which equals unity, as in the case of a uni-axial stress state, e.g., the bulk adhesive test specimen presented in Part 1 of this paper. The effect of stress singularity, due to the presence of corners at edges, also contributes to the complex state of stress and to the variability of the triaxiality function along the adhesive layer in a SLJ. The damage parameters A and β determined in Part 1 for bulk adhesive are now extended to take into account the multi-axial stress state in the adhesive layer, as calculated from FEA.

Keywords:

• CONTINUUM DAMAGE MECHANICS
• LOW CYCLE FATIGUE
• FINITE ELEMENT ANALYSIS
• SINGLE LAP JOINT
• STRESS TRIAXIALITY
• CRACK INITIATION
• LIFETIME PREDICTION