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Abstract
A composite double zinc phosphate conversion coating was obtained via forming a hopeite crystal layer on an amorphous phosphate layer on the AZ91D magnesium alloy. The surface morphology, structure and phase composition of the composite coating were investigated by scanning electron microscopy (SEM) and X-ray diffraction (XRD). As a comparison, the single zinc phosphate coating and the bare substrate were also discussed. The phosphate crystal clusters can form on the amorphous layer densely and fine. According to the open circuit potential (OCP) and potentiodynamic polarisation curve tests, the composite phosphate conversion coating on the AZ91D magnesium alloy yielded the best protective effect compared with the single amorphous layer and crystal layer.