Abstract
Recently, as magnesium alloy has been applied in various engineering components that require low thickness and light weight, research on the press forming of magnesium alloy has been vigorously pursued. Existing studies on the forming of magnesium alloy have been undertaken for round or square types of component; yet, there has been little research on manufacturing parts with complex shapes by means of multi‐step processes. This study evaluates the formability of parts with complex shapes by applying warm press forming processes for magnesium alloy. A deep drawing process with three steps was performed to investigate the effect of the manufacturing process on the formability when simultaneously forming round and square shapes by using an AZ31 sheet manufactured by twin roll casting and rolling (TRCR) and extrusion (EXT) processes. The forming depth, depth distribution and microstructural evolution were investigated after the three‐step drawing.
This work was financially supported by the Ministry of Knowledge Economy and Korea Institute for Advancement in Technology through the Workforce Development Program in Strategy Technology, the National Research Foundation of Korea grant funded by the Korea Government (no. 2009‐0081077) and the National Core Research Center. The authors would like to express the authors’ deep gratitude to the Ministry of Science and Technology for its financial support.