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Mathematical and Computer Modelling of Dynamical Systems
Methods, Tools and Applications in Engineering and Related Sciences
Volume 19, 2013 - Issue 1
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Original Articles

Simulation of dynamic temperature field during selective laser sintering of ceramic powder

, , , &
Pages 1-11 | Received 03 Sep 2011, Accepted 26 Apr 2012, Published online: 25 May 2012
 

Abstract

It is difficult to obtain the dynamic temperature field and the variation pattern with the experimental method as the temperature field changes very fast in the laser sintering process. In this study, a mathematical model for the dynamic temperature field was established during selective laser sintering (SLS) with nano-hydroxyapatite (HAP) ceramic powder. The dynamic loading of a moving laser heat source with a Gaussian distribution was realized with ANSYS Parameter Design Language. The variation pattern of a three-dimensional transient temperature field at different speeds of the moving laser heat source was analysed as the change of thermal physical parameters with temperature was taken into account in the developed model. The results show that the maximum temperature point on the sintered layer surface is slightly lagged from the laser spot centre with the moving laser heat source when the offset distance is 0.4 mm, laser power is 10 W, laser spot diameter is 2 mm and laser speed is 200 mm/min. The temperature decreases rapidly with the increase of sintering depth. The temperature field that the characteristic microstructure of the sintered parts represents coincides with that by the analysis with finite element calculation. This study may provide useful guidance for selecting the reasonable processing parameters during SLS.

Acknowledgements

This work was supported by (1) the Natural Science Foundation of China (50875267), (2) the foundation for the author of national excellent doctoral dissertation of PR China (201032), (3) Program for New Century Excellent Talents in University (NCET-10-0792), (4) Open Research Fund of State Key Laboratory of Powder Metallurgy, Central South University, (5) the Open-End Fund for the Valuable and Precision Instruments of Central South University, (6) the Fundamental Research Funds for the Central Universities (2011JQ005), (7) project supported by the Fok Ying-Tong Education Foundation, China (131050) and (8) Open Research Fund of State Key Laboratory of Transient Optics and Photonics, Chinese Academy of Sciences.

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