Energy modelling and energy saving strategy analysis of a machine tool during non-cutting status

References

• Ahn, J. W. , W. S. Woo , and C. M. Lee . 2016. “A Study on the Energy Efficiency of Specific Cutting Energy in Laser-assisted Machining.” Applied Thermal Engineering 94: 748–753.10.1016/j.applthermaleng.2015.10.129
   Web of Science ®Google Scholar
• Altintas, Y. 2012. Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design . 2nd ed. New York : Cambridge University Press.
   Google Scholar
• Avram, O. I. , and P. Xirouchakis . 2011. “Evaluating the Use Phase Energy Requirements of a Machine Tool System.” Journal of Cleaner Production 19 (6–7): 699–711.10.1016/j.jclepro.2010.10.010
   Web of Science ®Google Scholar
• Bare, J. , and T. Gloria . 2008. “Environmental Impact Assessment Taxonomy Providing Comprehensive Coverage of Midpoints, Endpoints, Damages, and Areas of Protection.” Journal of Cleaner Production 16 (10): 1021–1035.10.1016/j.jclepro.2007.06.001
   Web of Science ®Google Scholar
• Bhushan, R. 2013. “Optimization of Cutting Parameters for Minimizing Power Consumption and Maximizing Tool Life during Machining of Al Alloy SiC Particle Composites.” Journal of Cleaner Production 39: 242–254.10.1016/j.jclepro.2012.08.008
   Web of Science ®Google Scholar
• Diaz, N. , S. Choi , M. Helu , Y. Chen , S. Jayanathan , Y. Yasui , D. Kong , S. Pavanaskar and D. Dornfeld . 2010. “Machine Tool Design and Operation Strategies for Green Manufacturing.” Paper Presented at Proceedings of 4th CIRP International Conference on High Performance Cutting, Gifu, Japan.
   Google Scholar
• Diaz, N. , M. Helu , A. Jarvis , S. Tönissen , D. Dornfeld , and R. Schlosser . 2009. “Strategies for Minimum Energy Operation for Precision Machining.” Paper Presented at the Proceedings of MTTRF 2009 Annual Meeting, Shanghai, China.
   Google Scholar
• Dong, Y. , and S. Ng . 2014. “Comparing the Midpoint and Endpoint Approaches Based on ReCiPe – A Study of Commercial Buildings in Hong Kong.” The International Journal of Life Cycle Assessment 19 (7): 1409–1423.10.1007/s11367-014-0743-0
   Web of Science ®Google Scholar
• Edem, I. F. , and P. T. Mativenga . 2016. “Impact of Feed Axis on Electrical Energy Demand in Mechanical Machining Processes.” Journal of Cleaner Production 137: 230–240.10.1016/j.jclepro.2016.07.095
   Web of Science ®Google Scholar
• Gandomi, A. , A. Alavi , M. Mousavi , and S. Tabatabaei . 2011. “A Hybrid Computational Approach to Derive New Ground-motion Prediction Equations.” Engineering Applications of Artificial Intelligence 24 (4): 717–732.10.1016/j.engappai.2011.01.005
   Web of Science ®Google Scholar
• Gao, Q. , J. Lizarazo-Adarme , B. Paul , and K. Haapala . 2016. “An Economic and Environmental Assessment Model for Microchannel Device Manufacturing: Part 1 – Methodology.” Journal of Cleaner Production 120: 135–145.10.1016/j.jclepro.2015.04.142
   Web of Science ®Google Scholar
• Garg, A. , J. Lam , and L. Gao . 2016. “Power Consumption and Tool Life Models for the Production Process.” Journal of Cleaner Production 131: 754–764.10.1016/j.jclepro.2016.04.099
   Web of Science ®Google Scholar
• Jeon, H. W. , T. Marco , and V. V. Prabhu . 2015. “Modelling and Analysis of Energy Footprint of Manufacturing Systems.” International Journal of Production Research 53 (23): 7049–7059.10.1080/00207543.2014.961208
   Web of Science ®Google Scholar
• Johnson, M. , and M. Wang . 1998. “Economical Evaluation of Disassembly Operations for Recycling, Remanufacturing and Reuse.” International Journal of Production Research 36 (12): 3227–3252.10.1080/002075498192049
   Web of Science ®Google Scholar
• Kara, S. , and W. Li . 2011. “Unit Process Energy Consumption Models for Material Removal Processes.” CIRP Annals 60 (1): 37–40.10.1016/j.cirp.2011.03.018
   Web of Science ®Google Scholar
• Koelsch, J. R. 2006. “Unleash Your CNC’s Power.” Manufacturing Engineering 137 (3): 95–106.
   Web of Science ®Google Scholar
• Kong, D. , S. Choi , Y. Yasui , S. Pavanaskar , D. Dornfeld , and P. Wright . 2011. “Software-based Tool Path Evaluation for Environmental Sustainability.” Laboratory for Manufacturing and Sustainability 30 (4): 241–247.
   Web of Science ®Google Scholar
• Li, W. , and S. Kara . 2011. “An Empirical Model for Predicting Energy Consumption of Manufacturing Processes: A Case of Turning Process.” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 225 (9): 1636–1646.10.1177/2041297511398541
   Web of Science ®Google Scholar
• Li, F. , and D. Zhu . 2013. Motor Science (Edition 5) . Beijing: Science Press. (in Chinese).
   Google Scholar
• Li, Y. , Y. He , Y. Wang , P. Yan , and X. Liu . 2014. “A Framework for Characterising Energy Consumption of Machining Manufacturing Systems.” International Journal of Production Research 52 (2): 314–325.10.1080/00207543.2013.813983
   Web of Science ®Google Scholar
• Li, C. , Y. Tang , L. Cui , and P. Li . 2015. “A Quantitative Approach to Analyze Carbon Emissions of CNC-based Machining Systems.” Journal of Intelligent Manufacturing 26 (5): 911–922.10.1007/s10845-013-0812-4
   Web of Science ®Google Scholar
• Li, W. , A. Zein , S. Kara , and C. Herrmann . 2011. “An Investigation into Fixed Energy Consumption of Machine Tools.” Glocalized Solutions for Sustainability in Manufacturing 2011: 268–273.10.1007/978-3-642-19692-8
   Google Scholar
• Liu, F. , J. Xie , and S. Liu . 2015. “A Method for Predicting the Energy Consumption of the Main Driving System of a Machine Tool in a Machining Process.” Journal of Cleaner Production 105: 171–177.10.1016/j.jclepro.2014.09.058
   Web of Science ®Google Scholar
• Liu, F. , Z. Xu , and B. Dan . 1995. Mechanical Processing System Energy Characteristics and its Application . Beijing: Mechanical Industry Press. (in Chinese).
   Google Scholar
• Liu, N. , Y. F. Zhang , and W. F. Lu . 2015. “A Hybrid Approach to Energy Consumption Modelling Based on Cutting Power: A Milling Case.” Journal of Cleaner Production 104: 264–272.10.1016/j.jclepro.2015.05.049
   Web of Science ®Google Scholar
• Lv, J. 2014. “Research on Energy Supply Modelling of Computer Numerical Control Machine Tools for Low Carbon Manufacturing.” PhD diss., Zhejiang University, 31–39. (in Chinese).
   Google Scholar
• Lv, J. , R. Tang , and S. Jia . 2014. “Therblig-based Energy Supply Modeling of Computer Numerical Control Machine Tools.” Journal of Cleaner Production 65: 168–177.10.1016/j.jclepro.2013.09.055
   Web of Science ®Google Scholar
• Lv, J. , R. Tang , S. Jia , and Y. Liu . 2016. “Experimental Study on Energy Consumption of Computer Numerical Control Machine Tools.” Journal of Cleaner Production 112: 3864–3874.10.1016/j.jclepro.2015.07.040
   Web of Science ®Google Scholar
• Lv, J. , R. Tang , W. Tang , Y. Liu , Y. Zhang , and S. Jia . 2017. “An Investigation into Reducing the Spindle Acceleration Energy Consumption of Machine Tools.” Journal of Cleaner Production 143: 794–803.10.1016/j.jclepro.2016.12.045
   Web of Science ®Google Scholar
• Mani, M. , J. Madan , J. H. Lee , K. W. Lyons , and S. K. Gupta . 2014. “Sustainability Characterisation for Manufacturing Processes.” International Journal of Production Research 52 (20): 5895–5912.10.1080/00207543.2014.886788
   Web of Science ®Google Scholar
• Mouzon, G. , M. B. Yildirim , and J. Twomey . 2007. “Operational Methods for Minimization of Energy Consumption of Manufacturing Equipment.” International Journal of Production Research 45 (18–19): 4247–4271.10.1080/00207540701450013
   Web of Science ®Google Scholar
• Muthu, S. , and M. Savalani , eds. 2016. Handbook of Sustainability in Additive Manufacturing, vol. 1, 31–42. Hong Kong: Springer.
   Google Scholar
• O’Brien, C. H. 2002. “Global Manufacturing and the Sustainable Economy.” International Journal of Production Research 40 (15): 3867–3877.10.1080/00207540210157169
   Web of Science ®Google Scholar
• Prabhu, V. V. , D. Trentesaux , and M. Taisch . 2015. “Energy-aware Manufacturing Operations.” International Journal of Production Research 53 (23): 6994–7004.10.1080/00207543.2015.1100766
   Web of Science ®Google Scholar
• Ren, Y. , D. Yu , C. Zhang , G. Tian , L. Meng , and X. Zhou . 2017. “An Improved Gravitational Search Algorithm for Profit-oriented Partial Disassembly Line Balancing Problem.” International Journal of Production Research 55 (24): 1–15.
   Web of Science ®Google Scholar
• Schmalensee, R. , T. Stoker , and R. Judson . 2006. “World Carbon Dioxide Emissions: 1950–2050.” World 80 (1): 15–27.
   Google Scholar
• Schudeleit, T. , S. Züst , L. Weiss , and K. Wegener . 2016. “The Total Energy Efficiency Index for Machine Tools.” Energy 102: 682–693.10.1016/j.energy.2016.02.126
   Web of Science ®Google Scholar
• Singh, A. , D. Philip , and J. Ramkumar . 2016. “Green Index Quantification of a Unit Manufacturing Process through Simulation Experiments.” Procedia CIRP 41: 1131–1136.10.1016/j.procir.2016.05.073
   Google Scholar
• Weinert, N. , S. Chiotellis , and G. Seliger . 2011. “Methodology for Planning and Operating Energy-efficient Production Systems.” CIRP Annals 60 (1): 41–44.10.1016/j.cirp.2011.03.015
   Web of Science ®Google Scholar
• Xu, W. , and L. Cao . 2014. “Energy Efficiency Analysis of Machine Tools with Periodic Maintenance.” International Journal of Production Research 52 (18): 5273–5285.10.1080/00207543.2014.893067
   Web of Science ®Google Scholar
• Zhou, L. , J. Li , F. Li , X. Xu , L. Wang , G. Wang , and L. Kong . 2017. “An Improved Cutting Power Model of Machine Tools in Milling Process.” The International Journal of Advanced Manufacturing Technology 91 (5–8): 2383–2400.10.1007/s00170-016-9929-x
   Web of Science ®Google Scholar