213
Views
0
CrossRef citations to date
0
Altmetric
Research Articles

Nozzle clogging in vacuum induction melting gas atomisation: influence of gas pressure and melt orifice diameter coupling

, , &
Pages 281-294 | Received 03 Jul 2022, Accepted 08 Jan 2023, Published online: 16 Mar 2023

References

  • Singh D, Dangwal S. Effects of process parameters on surface morphology of metal powders produced by free fall gas atomization. J Mater Sci 2006;41(12):3853–3860.
  • Mullis AM, McCarthy IN, Cochrane RF. High speed imaging of the flow during close-coupled gas atomisation: effect of melt delivery nozzle geometry. J Mater Process Tech. 2011;211:1471–1477.
  • Metz R, Machado C, Houabes M, et al. J. Mater Process. Tech. 2007;195(3):248–254.
  • Aydin O, Unal R. Experimental and numerical modeling of the gas atomization nozzle for gas flow behavior. Comput Fluids. 2011;42(1):37–43.
  • Anderson IE, Terpstra RL. Progress toward gas atomization processing with increased uniformity and control. Mater Sci Eng A-Struct. 2002;326(1):101–109.
  • Zeoli N, Gu S. Computational simulation of metal droplet break-up, cooling and solidification during gas atomisation. Comput Mater Sci 2008;43(2):268–278.
  • Strauss JT. Hotter gas increases atomization efficiency. Met Powder Rep 1999;54:24–28.
  • Wang JF, Xia M, Wu JL, et al. Ladle nozzle clogging in vacuum induction melting gas atomization: Influence of delivery-tube geometry. Rare Metal Mater Eng. 2022;51(09):3214–3222.
  • Wang JF, Xia M, Wu JL, et al. Ladle nozzle clogging in vacuum induction melting Gas atomization: influence of the melt viscosity. Metall Mater Trans B. 2022;53:2386–2397.
  • Wang JF, Xia M, Wu JL, et al. Arch Metall Mater 2022;67(4):1359–1370.
  • Mates SP, Settles GS. A study of liquid metal atomization using close-coupled nozzles, part 1: gas dynamic behavior. At Sprays. 2005;15:19–40.
  • Ting J, Peretti MW. The effect of wake-closure phenomenon on gas atomization performance. Mater Sci Eng A. 2002;326:110–121.
  • Aydin O, Unal R. Experimental and numerical modeling of the gas atomization nozzle for gas flow behavior. Comput Fluids. 2011;42:37–43.
  • Arachchilage KH, Haghshenas M, Park S, et al. Numerical simulation of high-pressure gas atomization of two-phase flow: effect of gas pressure on droplet size distribution. Adv Powder Technol 2019;30:2726–2732.
  • Zhao XM, Xu J, Zhu XX, et al. Effect of atomization gas pressure variation on gas flow field in supersonic gas atomization. Sci China Ser E Technol Sci. 2009;52:3046–3053.
  • Wei MW, Chen SY, Sun M, et al.. Atomization simulation and preparation of 24CrNiMoY alloy steel powder using VIGA technology at high gas pressure. Powder Technol 2020;5:181.
  • Xia M, Wang P, Zhang XH.. Computational fluid dynamic investigation of the primary and secondary atomization of the free-fall atomizer in electrode induction melting gas atomization process. Acta Phys Sin-Ch Ed. 2018: 67.
  • Le T, Henein H. Int J Powder Metall 1996;32:353–364.
  • Schwenck D, Ellendt N, Mädler L. Generation of small batch high quality metal powder. Powder Metall 2014;57:171–175.
  • Xu JX, Chen CY, Shen LY.. Atomization mechanism and powder morphology in laminar flow gas atomization. Acta Phys Sin-Ch Ed. 2021;67:140201.
  • Launder BE, Spalding DB. The numerical computation of turbulent flows. Comput. Method. Appl. M. 1974;3:269–289.
  • Ting J, Anderson IE. A computational fluid dynamics (CFD) investigation of the wake closure phenomenon. Mater Sci Eng. A. 2004;379(1):264–276.
  • Hansen N, Huang X.. Structural refinement of interstitial free (IF) steel by deformation and phase transformation. Mater Sci Forum. 2005;475(3):7–42.
  • Asgariana A, Heinrichc M, Schwarzec R, et al. Experiments and modeling of the breakup mechanisms of an attenuating liquid sheet. Int. J. Multiphas. Flow. 2020;130:103347.
  • Yoshizawa A, Horiuti KA. A statistically-derived subgrid-scale kinetic energy model for the large-eddy simulation of turbulent flows. J Phys Soc Jpn 1985;54:2834–2839.
  • Menon S, Yeung PK. Effect of subgrid models on the computed interscale energy transfer in isotropic turbulence. Comput Fluids. 1996;25:165–180.
  • Motaman S, Mullis AM, Cochrane RF, et al. Numerical and experimental investigations of the effect of melt delivery nozzle design on the open- to closed-wake transition in closed-coupled Gas atomization. Metall Mater Trans. B. 2015;46:1990–2004.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.