The influence of tool shoulder size and plate position on the characteristics of friction stir welded different aluminum alloys

References

• Ahmed, M. M. Z., M. M. El-Sayed Seleman, D. Fydrych, and G. ÇAm. 2023a. “Friction Stir Welding in the Aerospace Industry: The Current Progress and State-Of-The-Art Review.” Materials 16 (8): 2971. doi: 10.3390/ma16082971.
   PubMed Web of Science ®Google Scholar
• Ahmed, M. M. Z., M. M. El-Sayed Seleman, D. Fydrych, and G. ÇAm. 2023b. “A Review on Friction Stir Welding of Dissimilar Magnesium and Aluminium Alloys: Scientometric Analysis and Strategies for Achieving High-Quality Joints.” Journal of Magnesium and Alloys 11 (11): 4082–4127. doi: 10.1016/j.jma.2023.09.039.
   Web of Science ®Google Scholar
• Akbari, R., S. Mirdamadi, A. Khodabandeh, and M. Paidar. 2016. “A Study on Mechanical and Microstructural Properties of Dissimilar Fswed Joints of AA5251–AA5083 Plates.” International Journal of Materials Research 107 (8): 752–761. doi: 10.3139/146.111400.
   Web of Science ®Google Scholar
• Ashok Kumar, R., R. Muneeswaran, M. S. Mohan, R. Sathish, G. R. Raghav, and K. J. Nagarajan. 2020. “Effects of Tool Pin Profile on Tensile and Wear Behaviour of Friction Stir Welded AA6101-T6 and AA1350 Alloys.” Metallurgical Research Technology 117 (5): 503. doi: 10.1051/metal/2020045.
   Web of Science ®Google Scholar
• Ashok Kumar, R., R. Pandiyarajan, G. R. Raghav, K. J. Nagarajan, S. Rengarajan, D. S. Pandian, and K. Sudhakar. 2023. “Role of Traversing Speed and Axial Load on the Properties of Friction Stir Welded Dissimilar AA6101-T6 and AA1350 Aluminium Alloys.” Journal of the Chinese Institute of Engineers 46 (1): 81–85. doi: 10.1080/02533839.2022.2141338.
   Web of Science ®Google Scholar
• Ashok Kumar, R., and M. R. Thansekhar. 2017. “Property Evaluation of Friction Stir Welded Dissimilar Metals: AA6101-T6 and AA1350 Aluminium Alloys.” Material Science 23 (1): 78–83. doi: 10.5755/j01.ms.23.1.14132.
   Web of Science ®Google Scholar
• Ashok Kumar, R., and M. R. Thansekhar. 2019. “Wear Behaviour of Friction Stir Welded Dissimilar Aluminium Alloys.” Metallophysics and Advanced Technologies 41 (2): 203–211. doi: 10.15407/mfint.41.02.0203.
   Google Scholar
• Baragetti, S., and G. D’Urso. 2014. “Aluminum 6060-T6 Friction Stir Welded Butt Joints: Fatigue Resistance with Different Tools and Feed Rates.” Journal of Mechanical Science and Technology 28 (3): 867–877. doi: 10.1007/s12206-013-1152-1.
   Web of Science ®Google Scholar
• Batool, A., N. Ahmad Anjum, and M. Yasir Khan. 2021. “Impact of Pin Tool Designs on the Mechanical Properties and Microstructure of Aluminum Alloys AA7075- AA6061.” Journal of the Chinese Institute of Engineers 44 (7): 683–693. doi: 10.1080/02533839.2021.1940293.
   Web of Science ®Google Scholar
• Bozkurt, Y., S. Salman, and G. ÇAm. 2013. “Effect of Welding Parameters on Lap-Shear Tensile Properties of Dissimilar Friction Stir Spot Welded AA5754-H22/2024-T3 Joints.” Science and Technology of Welding and Joining 18 (4): 337–345. doi: 10.1179/1362171813Y.0000000111.
   Web of Science ®Google Scholar
• Cabibbo, M., H. J. McQueen, E. Evangelista, S. Spigarelli, M. di Paola, and A. Falchero. 2007. “Microstructure and Mechanical Property Studies of AA6056 Friction Stir Welded Plate.” Materials Science and Engineering: A 460-461:86–94. doi: 10.1016/j.msea.2007.01.022.
   Web of Science ®Google Scholar
• Çam, G. 2011. “Friction Stir Welded Structural Materials: Beyond Al-Alloys.” International Materials Reviews 56 (1): 1–48. doi: 10.1179/095066010X12777205875750.
   Web of Science ®Google Scholar
• Çam, G. 2022. “Prospects of Producing Aluminum Parts by Wire Arc Additive Manufacturing (WAAM).” Materials Today: Proceedings 62 (1): 77–85. doi: 10.1016/j.matpr.2022.02.137.
   Google Scholar
• Çam, G., and G. İpekoğlu. 2017. “Recent Developments in Joining of Aluminium Alloys.” International Journal 91 (5–8): 1851–1866. doi: 10.1007/s00170-016-9861-0.
   Web of Science ®Google Scholar
• Çam, G., G. İpekoğlu, and H. Tarik Serindağ. 2014. “Effects of Use of Higher Strength Interlayer and External Cooling on Properties of Friction Stir Welded AA6061-T6 Joints.” Science and Technology of Welding and Joining 19 (8): 715–720. doi: 10.1179/1362171814Y.0000000247.
   Web of Science ®Google Scholar
• Çam, G., V. Javaheri, and A. Heidarzadeh. 2023. “Advances in FSW and FSSW of Dissimilar Al-Alloy Plates.” Journal of Adhesion Science and Technology 37 (2): 162–194. doi: 10.1080/01694243.2022.2028073.
   Web of Science ®Google Scholar
• Çam, G., V. Ventzke, J. F. dos Santos, M. Koçak, G. Jennequin, and P. Gonthier-Maurin. 1999. “Characterisation of Electron Beam Welded Aluminium Alloys.” Science and Technology of Welding & Joining 4 (5): 317–323. doi: 10.1179/136217199101537941.
   Web of Science ®Google Scholar
• Elangovan, K., and V. Balasubramanian. 2008a. “Influences of Tool Pin Profile and Tool Shoulder Diameter on the Formation of Friction Stir Processing Zone in AA6061 Aluminium Alloy.” Materials and Design 29 (2): 362–373. doi: 10.1016/j.matdes.2007.01.030.
   Web of Science ®Google Scholar
• Elangovan, K., and V. Balasubramanian. 2008b. “Influences of Tool Pin Profile and Welding Speed on the Formation of Friction Stir Processing Zone in AA2219 Aluminum Alloy.” Journal of Materials Processing Technology 200 (1–3): 163–175. doi: 10.1016/j.jmatprotec.2007.09.019.
   Web of Science ®Google Scholar
• Guo, J. F., H. C. Chen, C. N. Sun, G. Bi, Z. Sun, and J. Wei. 2014. “Friction Stir Welding of Dissimilar Materials Between AA6061 and AA7075 Al Alloys Effects of Process Parameters.” Materials and Design 56:185–192. doi: 10.1016/j.matdes.2013.10.082.
   Web of Science ®Google Scholar
• Huang, Y., Y. Xie, X. Meng, J. Li, and L. Zhou. 2019. “Joint Formation Mechanism of High Depth-To-Width Ratio Friction Stir Welding.” Journal of Materials Science and Technology 35 (7): 1261–1269. doi: 10.1016/j.jmst.2019.01.016.
   Web of Science ®Google Scholar
• Ilangovan, M., S. Rajendra Boopathy, and V. Balasubramanian. 2015. “Effect of Tool Pin Profile on Microstructure and Tensile Properties of Friction Stir Welded Dissimilar AA 6061-AA 5086 Aluminium Alloy Joints.” Defence Technology 11 (2): 174–184. doi: 10.1016/j.dt.2015.01.004.
   Web of Science ®Google Scholar
• İpekoğlu, G., and G. ÇAm. 2014. “Effects of Initial Temper Condition and Postweld Heat Treatment on the Properties of Dissimilar Friction-Stir-Welded Joints Between AA7075 and AA6061 Aluminum Alloys.” Metallurgical and Materials Transactions A 45 (7): 3074–3087. doi: 10.1007/s11661-014-2248-7.
   Web of Science ®Google Scholar
• Kashaev, N., V. Ventzke, and G. Çam. 2018. “Prospects of Laser Beam Welding and Friction Stir Welding Processes for Aluminum Airframe Structural Applications.” Journal of Manufacturing Processes 36:571–600. doi: 10.1016/j.jmapro.2018.10.005.
   Web of Science ®Google Scholar
• Kasirajan, G., S. Rengarajan, R. Ashok Kumar, G. R. Raghav, V. S. Rao, and K. J. Nagarajan. 2020. “Tensile and Wear Behaviour of Friction Stir Welded AA5052 and AA6101-T6 Aluminium Alloys: Effect of Welding Parameters.” Metallurgical Research and Technology 117 (4): 405. doi: 10.1051/metal/2020039.
   Web of Science ®Google Scholar
• Kumar, K., and S. V. Kailas. 2008. “On the Role of Axial Load and the Effect of Interface Position on the Tensile Strength of a Friction Stir Welded Aluminium Alloy.” Materials and Design 29 (4): 791–797. doi: 10.1016/j.matdes.2007.01.012.
   Web of Science ®Google Scholar
• Mehrez, S., M. Paidar, K. Cooke, R. V. Vignesh, O. O. Ojo, and B. Babaei. 2021. “A Comparative Study on Weld Characteristics of AA5083-H112 to AA6061-T6 Sheets Produced by MFSC and FSSW Processes.” Vacuum 190:110298. doi: 10.1016/j.vacuum.2021.110298.
   Web of Science ®Google Scholar
• Meng, X., Y. Huang, J. Cao, J. Shen, and J. F. dos Santos. 2021. “Recent Progress on Control Strategies for Inherent Issues in Friction Stir Welding.” Progress in Materials Science 115:100706. doi: 10.1016/j.pmatsci.2020.100706.
   Web of Science ®Google Scholar
• Meng, X., Y. Xie, S. Sun, X. Ma, L. Wan, J. Wao, and Y. Huang. 2023. “Lightweight Design: Friction-Based Welding Between Metal and Polymer.” Acta Metallurgica Sinica (English Letters) 36:881–898. doi: 10.1007/s40195-023-01552-5.
   Web of Science ®Google Scholar
• Nandan, R., T. DebRoy, and H. K. D. H. Bhadeshia. 2008. “Recent Advances in Friction-Stir Welding – Process, Weldment Structure and Properties.” Progress in Material Science 53 (6): 980–1023. doi: 10.1016/j.pmatsci.2008.05.001.
   Web of Science ®Google Scholar
• Quintino, L., R. Miranda, U. Dilthey, D. Iordachescu, M. Banasik, and S. Stano. 2010. “Laser Welding of Structural Aluminium.” Structural Connections for Lightweight Metallic Structures 8:33–57. doi: 10.1007/8611_2010_46.
   Google Scholar
• Rajamanickam, N., V. Balusamy, G. Madhusudhanna Reddy, and K. Natarajan. 2009. “Effect of Process Parameters on Thermal History and Mechanical Properties of Friction Stir Welds.” Materials and Design 30 (7): 2726–2731. doi: 10.1016/j.matdes.2008.09.035.
   Web of Science ®Google Scholar
• Rambabu, G., D. Balaji Naik, C. H. Venkata Rao, K. Srinivasa Rao, and G. Madhusudan Reddy. 2015. “Optimization of Friction Stir Welding Parameters for Improved Corrosion Resistance of AA2219 Aluminum Alloy Joints.” Defence Technology 11 (4): 330–337. doi: 10.1016/j.dt.2015.05.003.
   Web of Science ®Google Scholar
• Shine, K., and K. Jayakumar. 2022. “Effect of Tool Pin Profile on the Mechanical and Microstructural Properties of Dissimilar Friction Stir Welded AA5083-H111 and AA6061-T6 Aluminium Alloys.” Journal of the Chinese Institute of Engineers 45 (3): 227–236. doi: 10.1080/02533839.2022.2034054.
   Web of Science ®Google Scholar
• Uygur, I. 2012. “Influence of Shoulder Diameter on Mechanical Response and Microstructure of FSW Welded 1050 Al-Alloy.” Archives of Metallurgy and Materials 57 (1): 53–60. doi: 10.2478/v10172-011-0152-3.
   Web of Science ®Google Scholar
• Xue, P., D. R. Ni, D. Wang, B. L. Xiao, and Z. Y. Ma. 2011. “Effect of Friction Stir Welding Parameters on the Microstructure and Mechanical Properties of the Dissimilar Al–Cu Joints.” Materials Science and Engineering: A 528 (13–14): 4683–4689. doi: 10.1016/j.msea.2011.02.067.
   Web of Science ®Google Scholar
• Xue, P., B. L. Xiao, D. R. Ni, and Z. Y. Ma. 2010. “Enhanced Mechanical Properties of Friction Stir Welded Dissimilar Al–Cu Joint by Intermetallic Compounds.” Materials Science and Engineering: A 527 (21–22): 5723–5727. doi: 10.1016/j.msea.2010.05.061.
   Web of Science ®Google Scholar