The role of a reverse vortex finder for the design of a high performance uniflow cyclone

References

• Ahn, Y. C., H. K. Jeong, H. S. Shin, Y. J. Hwang, G. T. Kim, S. I. Cheong, J. K. Lee, and C. Kim. 2006. Design and performance evaluation of vacuum cleaners using cyclone technology. Korean J. Chem. Eng. 23 (6):925–930. doi:10.1007/s11814-006-0009-z.
   Web of Science ®Google Scholar
• Alves, A., J. Paiva, and R. Salcedo. 2015. Cyclone optimization including particle clustering. Powder Technol. 272:14–22. doi:10.1016/j.powtec.2014.11.016.
   Web of Science ®Google Scholar
• Bogodage, S. G., and A. Y. T. Leung. 2015. CFD simulation of cyclone separators to reduce air pollution. Powder Technol. 286:488–506. doi:10.1016/j.powtec.2015.08.023.
   Web of Science ®Google Scholar
• Brar, L. S., and R. P. Sharma. 2015. Effect of varying diameter on the performance of industrial scale gas cyclone dust separators. ICMPC 2 (4):3230–3237.
   Google Scholar
• Chen, J., and X. Liu. 2010. Simulation of a modified cyclone separator with a novel exhaust. Sep. Purif. Technol. 73 (2):100–105. doi:10.1016/j.seppur.2010.03.007.
   Web of Science ®Google Scholar
• Chen, X., J. Yu, and Y. X. Zhang. 2021. The use of axial cyclone separator in the separation of wax from natural gas: a theoretical approach. Energy Rep. 7:2615–2624. doi:10.1016/j.egyr.2021.05.006.
   Web of Science ®Google Scholar
• Chigier, N. A., and J. M. Beér. 1964. Velocity and static-pressure distributions in swirling air jets issuing from annular and divergent nozzles. J. Basic Eng. 86 (4):788–796. doi:10.1115/1.3655954.
   Google Scholar
• Dehdarinejad, E., and M. Bayareh. 2021. An overview of numerical simulation on gas-solid cyclone separators with tangential inlet. ChemBioEng Rev. 8 (4):375–391. doi:10.1002/cben.202000034.
   Web of Science ®Google Scholar
• Dewil, R., J. Baeyens, and B. Caerts. 2012. CFB cyclones at high temperature: operational results and design assessment. Particuology 36:3916–3930.
   Google Scholar
• Dirgo, J., and D. Leith. 1985. Cyclone collection efficiency: comparison of experimental results with theoretical predictions. Aerosol Sci. Technol. 4 (4):401–415. doi:10.1080/02786828508959066.
   Web of Science ®Google Scholar
• Dorfeshan, M., and S. Hashemi Ma. 2011. Development of a cone vortex stabilizer to improve cyclone separator performance. J. Appl. Sci. 11 (12):2179–2185. doi:10.3923/jas.2011.2179.2185.
   Google Scholar
• Duan, J. H., S. Gao, C. Hou, W. Wang, P. Zhang, and C. J. Li. 2020. Effect of cylinder vortex stabilizer on separator performance of the Stairmand cyclone. Powder Technol. 372:305–316. doi:10.1016/j.powtec.2020.06.031.
   Web of Science ®Google Scholar
• Dziubak, T. 2020. Experimental research on separation efficiency of aerosol particles in vortex tube separators with electric field. Bull. Pol. Acad. Sci. Tech. Sci. 68:503–516.
   Web of Science ®Google Scholar
• Elsayed, K., and C. Lacor. 2011. The effect of cyclone inlet dimensions on the flow pattern and performance. Appl. Math. Modell. 35 (4):1952–1968. doi:10.1016/j.apm.2010.11.007.
   Web of Science ®Google Scholar
• Erol, H., O. Turgut, and R. Unal. 2019. Experimental and numerical study of Stairmand cyclone separators: a comparison of the results of small-scale and large-scale cyclones. Heat Mass Transf. 55 (8):2341–2354. doi:10.1007/s00231-019-02589-y.
   Web of Science ®Google Scholar
• Fatahian, E., H. Fatahian, E. Hosseini, and G. Ahmadi. 2021. A low-cost solution for the collection of fine particles in square cyclone: a numerical analysis. Powder Technol. 387:454–465. doi:10.1016/j.powtec.2021.04.048.
   Web of Science ®Google Scholar
• Gao, Z., J. Wang, J. Y. Wang, Y. Mao, and Y. Wei. 2019. Analysis of the effect of vortex on the flow field of a cylindrical cyclone separator. Sep. Purif. Technol. 211:438–447. doi:10.1016/j.seppur.2018.08.024.
   Web of Science ®Google Scholar
• Gao, Z., Y. Wei, Z. Liu, C. Jia, J. Wang, J. Y. Wang, and Y. Mao. 2021. Internal components optimization in cyclone separators: systematic classification and meta-analysis. Sep. Purif. Rev. 50 (4):400–416. doi:10.1080/15422119.2020.1789995.
   Web of Science ®Google Scholar
• Gao, Z.-W., Z.-X. Liu, Y.-D. Wei, C.-X. Li, S.-H. Wang, X.-Y. Qi, and W. Huang. 2022. Numerical analysis on the influence of vortex motion in a reverse Stairmand cyclone separator by using LES model. Pet. Sci. 19 (2):848–860. doi:10.1016/j.petsci.2021.11.009.
   Web of Science ®Google Scholar
• Gong, G. C., Z. Z. Yang, and S. L. Zhu. 2012. Numerical investigation of the effect of helix angle and leaf margin on the flow pattern and the performance of the axial flow cyclone separator. Appl. Math. Model. 36 (8):3916–3930. doi:10.1016/j.apm.2011.11.034.
   Web of Science ®Google Scholar
• Haig, C. W., A. Hursthouse, S. Mcilwain, and D. Sykes. 2014. The effect of particle agglomeration and attrition on the separation efficiency of a Stairmand cyclone. Powder Technol. 258:110–124. doi:10.1016/j.powtec.2014.03.008.
   Web of Science ®Google Scholar
• Hinds, W. C. 1999. Aerosol technology: properties, behavior, and measurement of airborne particles. Chapter 10. New York: John Wiley and Sons Ltd.
   Google Scholar
• Hsiao, T. C., D. Chen, P. S. Greenberg, and K. W. Street. 2011. Effect of geometric configuration on the collection efficiency of axial flow cyclones. J. Aerosol Sci. 42 (2):78–86. doi:10.1016/j.jaerosci.2010.11.004.
   Web of Science ®Google Scholar
• Huang, A. N., N. Maeda, D. Shibata, T. Fukasawa, H. Yoshida, H. Kuo, and K. Fukui. 2017. Influence of a laminarizer at the inlet on the classification performance of cyclone separator. Sep. Purif. Technol. 173:408–416.
   Web of Science ®Google Scholar
• Jafarnezhad, A., H. Salarian, S. Kheradmand, and J. Khaleghinia. 2021. Performance improvement of a cyclone separator using different shapes of vortex finder under high-temperature operating condition. J. Braz. Soc. Mech. Sci. Eng. 43 (2):81–96. doi:10.1007/s40430-020-02783-8.
   Web of Science ®Google Scholar
• Kim, J. H., H. Lee, and W. G. Shin. 2021. Horizontal injection spray drying aerosol generator using an ultrasonic nozzle with clean counter flow. J. Aerosol Sci. 151:105662. doi:10.1016/j.jaerosci.2020.105662.
   Web of Science ®Google Scholar
• Li, J., C. Ma, W. Tao, J. C. Chang, and X. Q. Zhao. 2019. Effects of roughness on the performance of axial flow cyclone separators using numerical simulation method. Proceedings of the Institution of Mechanical Engineers Part A-Journal of Power and Energy, 233:914–927.
   Google Scholar
• Li, X. D., J. H. Yan, Y. Cao, M. Ni, and K. Cen. 2003. Numerical simulation of the effects of turbulence intensity and boundary layer on separation efficiency in a cyclone separator. Chem. Eng. J. 95:235–240.
   Web of Science ®Google Scholar
• Li, Z. Y., Z. Tong, A. B. Yu, H. Miao, K. Chu, H. Zhang, G. Guo, and J. Chen. 2022. Numerical investigation of separation efficiency of the cyclone with supercritical fluid-solid flow. Particuology 62:36–46. doi:10.1016/j.partic.2021.06.002.
   Web of Science ®Google Scholar
• Liang, J., C. Huang, B. Zhao, and H. Song. 2021. Numerical simulation and performance evaluation of cyclone separator with built-in material for sand removal in gas well. Chem. Eng. 16 (4):1–16. doi:10.1002/apj.2648.
   Web of Science ®Google Scholar
• Liu, C., L. Wang, J. Wang, and Q. Liu. 2005. Investigation of energy loss mechanisms in cyclone separators. Chem. Eng. Technol. 28 (10):1182–1190. doi:10.1002/ceat.200500214.
   Web of Science ®Google Scholar
• Muschelknautz, U., P. Pattis, M. Reinalter, and M. Kraxner. 2011. Design criteria of uniflow cyclones for the separation of solid particles from gases. 10th International Conference on Cirulating Fluidized Beds and Fluidization Technology-CFB-10. 236–247.
   Google Scholar
• Noh, S. Y., D. S. Park, and S. J. Yook. 2021. Numerical investigation of bus stop structures in Seoul for the reduction of fine dust entry. J. Mech. Sci. Technol. 35 (1):371–379. doi:10.1007/s12206-020-1237-6.
   Web of Science ®Google Scholar
• Noh, S. Y., J. E. Heo, S. H. Woo, S. J. Kim, M. H. Ock, Y. J. Kim, and S. J. Yook. 2018. Performance improvement of a cyclone separator using multiple subsidiary cyclones. Powder Technol. 338:145–152. doi:10.1016/j.powtec.2018.07.015.
   Web of Science ®Google Scholar
• Oh, J., S. Choi, J. Kim, S. Lee, and G. Jin. 2014. Numerical simulation of an internal flow field in a uniflow cyclone separator. Powder Technol. 254:500–507. doi:10.1016/j.powtec.2014.01.057.
   Web of Science ®Google Scholar
• Omer, S., K. Irfan, A. Atakan, and S. Ali. 2014. Experimental investigation into performance characteristics of reversed flow cyclone separators. Int. J. Glob. Warm. 6Nos. :2–3.
   Web of Science ®Google Scholar
• Peng, W., A. C. Hoffmann, and H. Dries. 2004. Separation characteristics of swirl tube dust separators. AIChE J. 50 (1):87–96. doi:10.1002/aic.10008.
   Web of Science ®Google Scholar
• Pillei, M., T. Kofler, A. Wierschem, and M. Kraxner. 2020. Intensification of uniflow cyclone performance at low loading. Powder Technol. 360:522–533. doi:10.1016/j.powtec.2019.09.011.
   Web of Science ®Google Scholar
• Qiu, Y. F., B. Q. Deng, and C. N. Kim. 2012. Numerical study of the flow field and separation efficiency of a divergent cyclone. Powder Technol. 217:231–237. doi:10.1016/j.powtec.2011.10.031.
   Web of Science ®Google Scholar
• Ryszard, W., W. Pawel, and W. W. Agnieszka. 2021. Numerical and experimental analysis of flow pattern, pressure drop and collection efficiency in a cyclone with a square inlet and different dimensions of a vortex finder. Energies 14 (1):111.
   Web of Science ®Google Scholar
• Salim, M., and S. C. Cheah. 2009. Wall y + strategy for dealing with wall-bounded turbulent flows. Proceedings of the International MultiConference of Engineers and Computer Scientists. 2.
   Google Scholar
• Shastri, R., and L. S. Brar. 2020. Numerical investigations of the flow-field inside cyclone separators with different cylinder-to-cone ratios using large-eddy simulation. Sep. Purif. Technol. 249:117149. doi:10.1016/j.seppur.2020.117149.
   Web of Science ®Google Scholar
• Shastri, R., R. P. Sharma, and L. S. Brar. 2020. Numerical investigations of cyclone separators with different cylinder-to-cone ratios. Part. Sci. Technol. 40:337–345.
   Web of Science ®Google Scholar
• Sheen, H. J., W. J. Chen, S. Y. Jeng, and T. L. Huang. 1996. Correlation of swirl number for a radial-type swirl generator. Exp. Therm. Fluid Sci. 12 (4):444–451. doi:10.1016/0894-1777(95)00135-2.
   Web of Science ®Google Scholar
• Su, Y. X. 2006. The turbulent characteristics of the gas-solid suspension in a square cyclone separator. Chem. Eng. Sci. 61 (5):1395–1400. doi:10.1016/j.ces.2005.09.002.
   Web of Science ®Google Scholar
• Sun, Y., J. Yu, W. Wang, S. Yang, X. Hu, and J. Feng. 2020. Design of vortex finder structure for decreasing the pressure drop of a cyclone separator. Korean J. Chem. Eng. 37 (5):743–754. doi:10.1007/s11814-020-0498-1.
   Web of Science ®Google Scholar
• Sung, G., H. U. Kim, D. Shin, W. G. Shin, and T. Kim. 2018. High efficiency axial wet cyclone air sampler. Aerosol Air Qual. Res. 18 (10):2529–2537. doi:10.4209/aaqr.2017.12.0596.
   Web of Science ®Google Scholar
• Svarovsky, L. 1986. Chapter 8: Solid-gas separation. In Gas fluidization technology, ed. D. Geldart. New York: John Wiley and Sons Ltd.
   Google Scholar
• Vaughan, N. P. 1988. Construction and testing of an axial flow cyclone pre-separator. J. Aerosol Sci. 19 (3):295–305. doi:10.1016/0021-8502(88)90270-4.
   Web of Science ®Google Scholar
• Vekteris, V., V. Strishka, D. Ozarovskis, and V. Mokshin. 2014. Experimental investigation of processes in acoustic cyclone separator. Adv. Powder Technol. 25 (3):1118–1123. doi:10.1016/j.apt.2014.02.017.
   Web of Science ®Google Scholar
• Wang, B., D. L. Xu, K. W. Chu, and A. B. Yu. 2006. Numerical study of gas-solid flow in a cyclone separator. Appl. Math. Modell. 30 (11):1326–1342. doi:10.1016/j.apm.2006.03.011.
   Web of Science ®Google Scholar
• Wang, D. Y., A. Khalatov, J. Shi, and I. Borisov. 2021. Swirling flow heat transfer and hydrodynamics in the model of blade cyclone cooling with inlet co-swirling flow. Int. J. Heat Mass Transf. 175:121404. doi:10.1016/j.ijheatmasstransfer.2021.121404.
   Web of Science ®Google Scholar
• Wang, W. H. 2003. Validation of the integrity of a HEPA filter system. Health Phys. 85:101–107.
   Web of Science ®Google Scholar
• Wei, Q., G. Sun, and C. Gao. 2020. Numerical analysis of axial gas flow in cyclone separators with different vortex finder diameters and inlet dimensions. Powder Technol. 369:321–333. doi:10.1016/j.powtec.2020.05.038.
   Web of Science ®Google Scholar
• Wu, X. M., and X. B. Chen. 2019. Effects of vortex finder shapes on the performance of cyclone separators. Am. Inst. Chem. Eng. 38 (5):2–7. doi:10.1002/ep.13168.
   Web of Science ®Google Scholar
• Xiong, Z., Z. Ji, and X. Wu. 2014. Development of a cyclone separator with high efficiency and low pressure drop in axial inlet cyclones. Powder Technol. 253:644–649. doi:10.1016/j.powtec.2013.12.016.
   Web of Science ®Google Scholar
• Zhang, J., Z. Zha, P. Che, H. Ding, and W. Pan. 2019. Influence of inlet height and velocity on main performances in the cyclone separator. Part. Sci. Technol. 37 (6):669–676. doi:10.1080/02726351.2018.1423589.
   Web of Science ®Google Scholar
• Zhang, S., M. Shin, and W. G. Shin. 2021. Comparison of models to predict the collection efficiency of an axial cyclone with a spindle vane. J. Aerosol Sci. 157:105817. doi:10.1016/j.jaerosci.2021.105817.
   Web of Science ®Google Scholar
• Zhang, Z., S. J. Dong, R. Jin, K. Dong, L. Hou, and B. Wang. 2022. Vortex characteristics of a gas cyclone determined with different vortex identification methods. Powder Technol. 404:117370. doi:10.1016/j.powtec.2022.117370.
   Web of Science ®Google Scholar