Rapid sequence optimization of spot welds for improved geometrical quality using a novel stepwise algorithm

References

• Aderiani, Abolfazl Rezaei, Kristina Wärmefjord, Rikard Söderberg, and Lars Lindkvist. 2019. “Developing a Selective Assembly Technique for Sheet Metal Assemblies.” International Journal of Production Research 57 (22): 7174–7188. doi: 10.1080/00207543.2019.1581387
   Web of Science ®Google Scholar
• Bahubalendruni, M. V. A. Raju, and Bibhuti Bhusan Biswal. 2016. “A Review on Assembly Sequence Generation and Its Automation.” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 230 (5): 824–838.
   Web of Science ®Google Scholar
• Bahubalendruni, M. V. A. Raju, and Bibhuti Bhusan Biswal. 2018. “An Intelligent Approach Towards Optimal Assembly Sequence Generation.” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 232 (4): 531–541.
   Web of Science ®Google Scholar
• Camelio, Jaime, S. Jack Hu, and Dariusz Ceglarek. 2003. “Modeling Variation Propagation of Multi-Station Assembly Systems with Compliant Parts.” Journal of Mechanical Design 125 (4): 673–681. doi: 10.1115/1.1631574
   Web of Science ®Google Scholar
• Fukuda, Shuichi, and Kan Yoshikawa. 1990. “Determination of Welding Sequence: A Neural Net Approach.” Engineering Analysis with Boundary Elements 7 (2): 78–82. doi: 10.1016/0955-7997(90)90024-4
   Web of Science ®Google Scholar
• Hong, Y. S., and T. C. Chang. 2002. “A Comprehensive Review of Tolerancing Research.” International Journal of Production Research 40 (11): 2425–2459. doi: 10.1080/00207540210128242
   Web of Science ®Google Scholar
• Huang, Min-Wei, Ching C. Hsieh, and Jasbir S. Arora. 1997. “A Genetic Algorithm for Sequencing Type Problems in Engineering Design.” International Journal for Numerical Methods in Engineering 40 (17): 3105–3115. doi: 10.1002/(SICI)1097-0207(19970915)40:17<3105::AID-NME200>3.0.CO;2-F
   Web of Science ®Google Scholar
• Kuczek, Tomasz. 2016. “Application of Manufacturing Constraints to Structural Optimization of Thin-Walled Structures.” Engineering Optimization 48 (2): 351–360. doi: 10.1080/0305215X.2015.1017350
   Web of Science ®Google Scholar
• Li, Eric, C. C. Chang, Z. C. He, Zhongpu Zhang, and Qing Li. 2016. “Smoothed Finite Element Method for Topology Optimization Involving Incompressible Materials.” Engineering Optimization 48 (12): 2064–2089. doi: 10.1080/0305215X.2016.1153926
   Web of Science ®Google Scholar
• Liao, Y. Gene. 2005. “Optimal Design of Weld Pattern in Sheet Metal Assembly Based on a Genetic Algorithm.” The International Journal of Advanced Manufacturing Technology 26 (5-6): 512–516. doi: 10.1007/s00170-003-2003-5
   Web of Science ®Google Scholar
• Lindau, Björn, Samuel Lorin, Lars Lindkvist, and Rikard Söderberg. 2016. “Efficient Contact Modeling in Nonrigid Variation Simulation.” Journal of Computing and Information Science in Engineering 16 (1): 11002–11007. doi: 10.1115/1.4032077
   Web of Science ®Google Scholar
• Liu, S. Charles, and S. Jack Hu. 1997. “Variation Simulation for Deformable Sheet Metal Assemblies Using Finite Element Methods.” Journal of Manufacturing Science and Engineering 119: 368–374. doi: 10.1115/1.2831115
   Web of Science ®Google Scholar
• Lorin, Samuel, Björn Lindau, Roham Sadeghi Tabar, Lars Lindkvist, Kristina Wärmefjord, and Rikard Söderberg. 2018. “Efficient Variation Simulation of Spot-Welded Assemblies.” In Proceedings of the ASME International Mechanical Engineering Congress and Exposition, Vol. 2, Advanced Manufacturing. New York: ASME.
   Google Scholar
• Lorin, Samuel, Björn Lindau, Lars Lindkvist, and Rikard Söderberg. 2019. “Efficient Compliant Variation Simulation of Spot-Welded Assemblies.” Journal of Computing and Information Science in Engineering 19 (1): 011007–011013. doi:10.1115/1.4041706
   Web of Science ®Google Scholar
• Rao, Singiresu S., and W. Wu. 2005. “Optimum Tolerance Allocation in Mechanical Assemblies Using An Interval Method.” Engineering Optimization 37 (3): 237–257. doi: 10.1080/0305215512331328240
   Web of Science ®Google Scholar
• RD&T Technology AB. 2017. “RD&T Software Manual.” Mölndal, Sweden.
   Google Scholar
• Söderberg, Rikard, Lars Lindkvist, Kristina Wärmefjord, and Johan S. Carlson. 2016. “Virtual Geometry Assurance Process and Toolbox.” Procedia CIRP 43: 3–12. doi:10.1016/j.procir.2016.02.043
   Google Scholar
• Söderberg, Rikard, Kristina Wärmefjord, Johan S. Carlson, and Lars Lindkvist. 2017. “Toward a Digital Twin for Real-Time Geometry Assurance in Individualized Production.” CIRP Annals 66 (1): 137–140. doi:10.1016/j.cirp.2017.04.038
   Web of Science ®Google Scholar
• Tabar, Roham Sadeghi, Kristina Wärmefjord, and Rikard Söderberg. 2020. “A New Surrogate Model-Based Method for Individualized Spot Welding Sequence Optimization with Respect to Geometrical Quality.” The International Journal of Advanced Manufacturing Technology 106 (5-6): 2333–2346. doi: 10.1007/s00170-019-04706-x
   Web of Science ®Google Scholar
• Tabar, Roham Sadeghi, Kristina Wärmefjord, and Rikard Söderberg. 2018. “Evaluating Evolutionary Algorithms on Spot Welding Sequence Optimization with Respect to Geometrical Variation.” Procedia CIRP 75: 421–426. doi:10.1016/j.procir.2018.04.061
   Google Scholar
• Tabar, Roham Sadeghi, Kristina Wärmefjord, and Rikard Söderberg. 2019. “A Method for Identification and Sequence Optimisation of Geometry Spot Welds in a Digital Twin Context.” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 233 (16): 5610–5621.
   Web of Science ®Google Scholar
• Tabar, Roham Sadeghi, Kristina Wärmefjord, Rikard Söderberg, and Lars Lindkvist. 2019. “A Novel Rule-Based Method for Individualized Spot Welding Sequence Optimization with Respect to Geometrical Quality.” Journal of Manufacturing Science and Engineering 141 (11): Article ID 111013.
   PubMed Web of Science ®Google Scholar
• Wärmefjord, Kristina, Johan S. Carlson, and Rikard Söderberg. 2016. “Controlling Geometrical Variation Caused by Assembly Fixtures.” Journal of Computing and Information Science in Engineering 16 (1): Article ID 011007. doi:10.1115/1.4032625
   Web of Science ®Google Scholar
• Wärmefjord, Kristina, Rikard Söderberg, Mikael Ericsson, Anders Appelgren, Andreas Lundbäck, Johan Lööf, Lars Lindkvist, and Hans-Olof Svensson. 2016. “Welding of Non-nominal Geometries—Physical Tests.” Procedia CIRP 43: 136–141. doi:10.1016/j.procir.2016.02.046
   Google Scholar
• Wärmefjord, Kristina, Rikard Söderberg, and Lars Lindkvist. 2010a. “Strategies for Optimization of Spot Welding Sequence with Respect to Geometrical Variation in Sheet Metal Assemblies.” In Proceedings of the ASME International Mechanical Engineering Congress and Exposition, Vol. 3, Design and Manufacturing, Parts A and B, 11: 569–577. New York: ASME. doi:10.1115/IMECE2010-38471.
   Google Scholar
• Wärmefjord, Kristina, Rikard Söderberg, and Lars Lindkvist. 2010b. “Variation Simulation of Spot Welding Sequence for Sheet Metal Assemblies.” In Proceedings of the 8th International Conference on Methods and Tools for Product and Production Development (NordDesign 2010), Vol. 2, 519–528. Gothenburg: Chalmers University of Technology. http://publications.lib.chalmers.se/records/fulltext/local_125743.pdf?origin=publication_detail.
   Google Scholar
• Wärmefjord, Kristina, Rikard Söderberg, Lars Lindkvist, Björn Lindau, and Johan S. Carlson. 2017. “Inspection Data to Support a Digital Twin for Geometry Assurance.” In Proceedings of the ASME International Mechanical Engineering Congress and Exposition, Vol. 2, Advanced Manufacturing, Paper No. V002T02A101. New York: ASME. doi:10.1115/IMECE2017-70398.
   Google Scholar
• Xie, L. Shelley, and Ching Hsieh. 2002. “Clamping and Welding Sequence Optimisation for Minimising Cycle Time and Assembly Deformation.” International Journal of Materials and Product Technology 17 (5-6): 389–399. doi: 10.1504/IJMPT.2002.005465
   Web of Science ®Google Scholar
• Zheng, Cheng, Sun Jin, Xinmin Lai, and Kuigang Yu. 2011. “Assembly Tolerance Allocation Using a Coalitional Game Method.” Engineering Optimization 43 (7): 763–778. doi: 10.1080/0305215X.2010.517527
   Web of Science ®Google Scholar