178
Views
0
CrossRef citations to date
0
Altmetric
Original Articles

A New Test Method to Simulate Deep Drawing Phenomena on the Lab Scale

, , , , , , & show all
Pages 892-900 | Received 01 Dec 2020, Accepted 05 Jul 2022, Published online: 16 Aug 2022

References

  • Davis, J. R. (1996), Handbook of Metals, Vol. 14, Forging and Forming, 4th ed., ASM International: Novelty, OH.
  • Afshin, E., and Kadkhodayan, M. (2015), “An Experimental Investigation Into the Warm Deep-Drawing Process on Laminated Sheets Under Various Grain Sizes,” Mater. Des., 87, pp 25–35. doi:10.1016/j.matdes.2015.07.061
  • Atrian, A., and Fereshteh-Saniee, F. (2013), “Deep Drawing Process of Steel/Brass Laminated Sheets,” Compos. Part B, 47, pp 75–81. doi:10.1016/j.compositesb.2012.10.023
  • Pope, M. H., Robins, L., and Berry, J. T. (1970), “Lubrication Aspects of the Deep Drawing of Stainless Steel, Titanium and Nickel Base Alloys at Elevated Temperatures,” Tribology Transactions, 13(2), pp 148–158. doi:10.1080/05698197008972291
  • Mang, T. (2014), Encyclopedia of Lubricants and Lubrication, Vol. 1, Springer, New York.
  • Kim, H., Sung, J. H., Sivakumar, R., and Altan, T. (2007), “Evaluation of Stamping Lubricants Using the Deep Drawing Test,” Int. J. Mach. Tools Manuf., 47, pp 2120–2132. doi:10.1016/j.ijmachtools.2007.04.014
  • Naka, T., and Yoshida, F. (2001), “The Effects of Temperature and Forming Speed on the Forming Limit Diagram for Type 5083 Aluminum-Magnesium Alloy Sheet,” J. Mater. Proc. Technol., 113(1-3), pp 648–653. doi:10.1016/S0924-0136(01)00650-1
  • Dilmec, M., and Arap, M. (2016), “Effect of Geometrical and Process Parameters on Coefficient of Friction in Deep Drawing Process at the Flange and the Radius Regions,” Int. J. Adv. Manuf. Technol., 86, pp 747–759. doi:10.1007/s00170-015-8225-5
  • Padmanabhan, R., Oliveira, M. C., Alves, J. L., and Menezes, L. F. (2007), “Influence of Process Parameters on the Deep Drawing of Stainless Steel,” Finite Elem. Anal. Des., 43, pp 1062–1067. doi:10.1016/j.finel.2007.06.011
  • Sanchez, L. R. (1999), “Experimental Investigation of Friction Effects Enhanced by Tool Geometry and Forming Method on Plane Strain Sheet Metal Forming,” Tribology Transactions, 42(2), pp 343–352. doi:10.1080/10402009908982227
  • Brosius A., and Mousavi, A. (2016), “Lubricant Free Deep Drawing Process by Macro Structured Tools,” CIRP Ann. Manuf. Technol., 65(1), pp 253–256. doi:10.1016/j.cirp.2016.04.060
  • Kataoka, S., Murakawab, M., Aizawac, T., and Iked, H. (2004), “Tribology of Dry Deep-Drawing of Various Metal Sheets With Use of Ceramics Tools,” Surf. Coat. Technol., 177 –178, pp 582–590. doi:10.1016/S0257-8972(03)00930-7
  • Hol, J., Meinders, V. T., de Rooij, M. B., and van den Boogaard, A. H. (2014), “Multi-Scale Friction Modeling for Sheet Metal Forming: The Boundary Lubrication Regime,” Tribology International, 81, pp 112–128. doi:10.1016/j.triboint.2014.07.015
  • Ghiotti, A., Bruschi, S., and Borsetto, F. (2011), “Tribological Characteristics of High Strength Steel Sheets Under Hot Stamping Conditions,” J. Mater. Proc. Technol., 211(11), pp 1694–1700. doi:10.1016/j.jmatprotec.2011.05.009
  • Duncan, J. L., Shabel, B. S., and Gerbase Filho, J. (1978), “A Tensile Strip Test for Evaluating Friction in Sheet Metal Forming,” Society of Automotive Engineers, 780391, ISSN 0148-7191, pp 1–12.
  • Kim, H., Altan, T., and Yan, Q. (2009), “Evaluation of Stamping Lubricants in Forming Advanced High Strength Ironing Steels (AHSS) Using Deep Drawing and Ironing Tests,” J. Mater. Proc. Technol., 209(8), pp 4122–4133. doi:10.1016/j.jmatprotec.2008.10.007
  • Yanagida A., and Azushima A. (2009), “Evaluation of coefficients of friction in hot stamping by hot flat drawing test,” CIRP Annals—Manufacturing Technology, 58(1), pp 247–250 doi:10.1016/j.cirp.2009.03.091
  • Karbasian, H., and Tekkaya, A. E. (2010), “A Review of Hot Stamping,” J. Mater. Proc. Technol., 210(15), pp 2103–2118. doi:10.1016/j.jmatprotec.2010.07.019
  • Tekkaya, A. E. (2000), “State-of-the-Art of Simulation of Sheet Metal Forming,” J. Mater. Proc. Technol., 103(1), pp 14–22. doi:10.1016/S0924-0136(00)00413-1
  • Shisode, M., Hazrati, J., Mishra, T., de Rooij, M., and van den Boogaard, T. (2018), “Multi-Scale Contact Modeling of Coated Steels for Sheet Metal Forming Applications,” Key Eng. Mater., 767, pp 223–231. doi:10.4028/www.scientific.net/KEM.767.223
  • Başpinar, M., and Akkök, M. (2016), “Modeling and Simulation of Friction in Deep Drawing,” Journal of Tribology, 138(2), pp 021104. doi:10.1115/1.4031671
  • Hertz, H. (1882), “Uber die Berührung fester elastischer Körper,” J. Reine und Angewandte Mathematik, 92, pp 156–171.
  • Kainuma, Y. (1955) “The Theory of Kikuchi Patterns,” Acta Cryst., 8, pp 247. doi:10.1107/S0365110X55000832
  • Dingley, D.J., (1984) “Diffraction From Sub-Micron Areas Using Electron Backscattering in a Scanning Electron Microscope,” Scanning Electron Microscopy, 11, 569–575.
  • Kunze, K., Wright, S. I., Adams, B. L, .and Dingley, D. J. (1993), “Advances in Automatic EBSP Single Orientation Measurements,” Textures Microstructures, 20, pp 41–54. doi:10.1155/TSM.20.41
  • Hutchings, I., and Shipway, P. (2017), Tribology: Friction and Wear of Engineering Materials, 2nd ed., Butterworth-Heinemann, Oxford, UK.
  • Sigvant, M., Pilthammar, J., Hol, J., Wiebenga, J. H., Chezan, T., Carleer, B., and van den Boogaard, A. H. (2016), “Friction and Lubrication Modeling in Sheet Metal Forming Simulations of a Volvo XC90 Inner Door,” Journal of Physics: Conference Series, 734, pp 032090.
  • Filzek, J., Schröder, H., and Keil, D. (2018), “ASPECT—Analyse der Reibungsveränderung durch instationäre Werkzeugtemperaturen für die Prozessauslegung und -kontrolle, Tribologische Entwicklungen in der Blechumformung,” Darmstadt, Germany.
  • Veldhuis, M., Heingärtner, J., Krairi, A., Waanders, D., and Hazrati, J. (2020), “An Industrial-Scale Cold Forming Process Highly Sensitive to Temperature Induced Frictional Start-Up Effects to Validate a Physical Based Friction Model,” Procedia Manuf., 47, pp 578–585. doi:10.1016/j.promfg.2020.04.176
  • Shin, H.-J., An, J.-K., Park, S.-H., and Lee, D. N. (2003), “The Effect of Texture on Ridging of Ferritic Stainless Steel,” Acta Mater., 51(16), 4693–4706. doi:10.1016/S1359-6454(03)00187-3
  • Shisode, M., J. Hazrati, J., Mishra, T., de Rooij, M., van den Boogaard, T. (2021), “Mixed Lubrication Friction Model Including Surface Texture Effects for Sheet Metal Forming,” J. Mater. Proc. Technol. 291, pp 117035. doi:10.1016/j.jmatprotec.2020.117035
  • Ghosh, A. K. (1977), “The Influence of Strain Hardening and Strain-Rate Sensitivity on Sheet Metal Forming,” J. Eng. Mater. Technol. 99(3), pp 264–274. doi:10.1115/1.3443530

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.