Publication Cover
Numerical Heat Transfer, Part A: Applications
An International Journal of Computation and Methodology
Volume 67, 2015 - Issue 2
571
Views
26
CrossRef citations to date
0
Altmetric
Original Articles

Numerical Analysis of Thermal Stresses in Disk Brakes and Clutches (A Review)

, &
Pages 170-188 | Received 16 Jan 2014, Accepted 17 Apr 2014, Published online: 20 Oct 2014

REFERENCES

  • M. Tirovic and A. J. Day , Disc Brake Interface Pressure Distributions , P. I. Mech. Eng. D-J. Aut. , vol. 205 , no. 2 , pp. 137 – 146 , 1991 .
  • A. J. Day , M. Tirovic , and T. P. Newcomb , Thermal Effects and Pressure Distributions in Brakes , P. I. Mech. Eng. D-J. Aut. , vol. 205 , no. 3 , pp. 199 – 205 , 1991 .
  • M. Tirovic , Development of a Wheel Mounted Disc Brake for a High-Speed Train , P. I. Mech. Eng. F-J. Rai. , vol. 212 , no. 2 , pp. 113 – 121 , 1998 .
  • A. A. Yevtushenko and P. Grzes , The FEM-Modeling of the Frictional Heating Phenomenon in the Pad/Disc Tribosystem (A Review) , Numer. Heat Tr. A-Appl. , vol. 58 , no. 3 , pp. 207 – 226 , 2010 .
  • A. A. Yevtushenko and P. Grzes , FEM-Modeling of Frictional Heating During Braking, in R. B. Hetnarski (ed.), Encyclopedia of Thermal Stresses, vol. 4, Springer Science+Business Media, Dordrecht, Netherlands, 2014.
  • A. A. Yevtushenko and M. Kuciej , One-Dimensional Thermal Problem of Friction During Braking: The History of Development and Actual State , Int. J. Heat Mass Tran. , vol. 55 , pp. 4148 – 4153 , 2012 .
  • F. E. Kennedy and F. F. Ling , A Thermal , Thermoelastic, and Wear Simulation of a High-Energy Sliding Contact Problem , ASME J. Lub. Tech. , vol. 96 , pp. 497 – 507 , 1974 .
  • P. Zagrodzki , Numerical Analysis of Temperature Fields and Thermal Stresses in the Friction Discs of a Multidisc Wet Clutch , Wear , vol. 101 , pp. 255 – 271 , 1985 .
  • P. Zagrodzki , Analysis of Thermomechanical Phenomena in Multidisc Clutches and Brakes, Wear , vol. 140, no. 2, pp. 291–308, 1990.
  • S. Koetniyom , Thermal Stress Analysis of Automotive Disc Brakes, Ph.D. thesis, The University of Leeds, School of Mechanical Engineering, United Kingdom, Leeds, 2000.
  • S. Koetniyom , P. C. Brooks , and D. C. Barton , The Development of a Material Model for Cast Iron That Can Be Used for Brake System Analysis , P. I. Mech. Eng. D-J. Aut. , vol. 216 , no. 5 , pp. 349 – 362 , 2002 .
  • T. J. Mackin , S. C. Noe , K. J. Ball , B. C. Bedell , D. P. Bim-Merle , M. C. Bingaman , D. M. Bomleny , G. J. Chemlir , D. B. Clayton , H. A. Evans , R. Gau , J. L. Hart , J. S. Karney , B. P. Kiple , R. C. Kaluga , P. Kung , A. K. Law , D. Lim , R. C. Merema , B. M. Miller , T. R. Miller , T. J. Nielson , T. M. O'Shea , M. T. Olson , H. A. Padilla , B. W. Penner , C. Penny , R. P. Peterson , V. C. Polidoro , A. Raghu , B. R. Resor , B. J. Robinson , D. Schambach , B. D. Snyder , E. Tom , R. R. Tschantz , B. M. Walker , K. E. Wasielewski , T. R. Webb , S. A. Wise , R. S. Yang , and R. S. Zimmerman , Thermal Cracking in Disc Brakes , Eng. Fail. Anal. , vol. 9 , pp. 63 – 76 , 2002 .
  • V. P. Sergienko , V. M. Tkachev, and A. I. Stolyarov, Thermal-Stress Analyses of Real Brake Systems, In “Constantin Brâncusi” University—Engineering Faculty University's Day, 8th International Conference, Târgu Jiu, România, 2002.
  • C. Cho and S. Ahn , Transient Thermoelastic Analysis of Disk Brake Using the Fast Fourier Transform and Finite Element Method , Journal of Thermal Stresses , vol. 25 , no. 3 , pp. 215 – 243 , 2002 .
  • A. Floquet and M.-C. Dubourg , Nonaxisymmetric Effects for Three-Dimensional Analysis of a Brake , J. Tribol.-T. ASME , vol. 116 , no. 3 , pp. 401 – 407 , 1994 .
  • A. Floquet and M.-C. Dubourg , Realistic Braking Operation Simulation of Ventilated Disk Brakes , J. Tribol.-T. ASME , vol. 118 , pp. 466 – 472 , 1996 .
  • P. Dufrénoy and D. Weichert , A Thermomechanical Model for the Analysis of Disc Brake Fracture Mechanisms , J. Therm. Stresses , vol. 26 , pp. 815 – 828 , 2003 .
  • J-H. Choi and I. Lee , Transient Thermoelastic Analysis of Disk Brakes in Frictional Contact , J. Therm. Stresses , vol. 26 , no. 3 , pp. 223 – 244 , 2003 .
  • P. Dufrénoy , Two-/Three-Dimensional Hybrid Model of the Thermomechanical Behaviour of Disc Brakes , P. I. Mech. Eng. F-J. Rai. , vol. 218 , no. 1 , pp. 17 – 30 , 2004 .
  • J-H. Choi and I. Lee , Finite Element Analysis of Transient Thermoelastic Behaviors in Disk Brakes , Wear , vol. 257 , pp. 47 – 58 , 2004 .
  • H. Sakamoto and K. Hirakawa , Fracture Analysis , and Material Improvement of Brake Discs , JSME Int. J. A-Mech. M ., vol. 48 , no. 4 , 458–464 , 2005 .
  • H. P. Rossmanith , F. Loibnegger , and R. Huber , Thermomechanical Fatigue Fracture Due to Repeated Braking of Railway Wheels , Mater. Sci.+ , vol. 42 , no. 4 , pp. 466 – 475 , 2006.
  • C. H. Gao , J. M. Huang , X. Z. Lin , and X. S. Tang , Stress Analysis of Thermal Fatigue Fracture of Brake Disks Based on Thermomechanical Coupling , J. Tribol.-T. ASME , vol. 129 , no. 3 , pp. 536 – 543 , 2007 .
  • S. Scieszka and M. Zolnierz , The Effect of the Mine Winder Disc Brake's Design Feature on Its Thermoelastic Instability. Part I. Set-Up for Finite Element Modelling and Numerical Model Verification , Prob. Mach. Oper. Maintenance , vol. 42 , no. 3 , pp. 111 – 124 , 2007 (in Polish).
  • S. Scieszka and M. Zolnierz , The Effect of the Mine Winder Disc Brake's Design Feature on Its Thermoelastic Instability. Part II. Finite Element Simulation , Probl. Mach. Oper. Maintenance , vol. 42 , no. 4 , pp. 183 – 193 , 2007 (in Polish).
  • D.-J. Kim , Y.-M. Lee , J.-S. Park , and C.-S. Seok , Thermal Stress Analysis for a Disk Brake of Railway Vehicles with Consideration of the Pressure Distribution on a Frictional Surface , Mat. Sci. Eng. A-Struct. , vol. 483–484 , pp. 456 – 459 , 2008 .
  • D.-W. Lim , T.-H. Kim , J.-H. Choi , J.-H. Kweon , and H.-S. Park , A Study of the Strength of Carbon-Carbon Brake Disks for Automotive Applications, Compos. Struct. , vol. 86, no. 1–3, pp. 101–106, 2008.
  • S. Zhao , G. E. Hilmas , and L. R. Dharani , Behavior of a Composite Multidisk Clutch Subjected to Mechanical and Frictionally Excited Thermal Load , Wear , vol. 264 , pp. 1059 – 1068 , 2008 .
  • F. Bagnoli , F. Dolce , and M. Bernabei , Thermal Fatigue Cracks of Fire Fighting Vehicles Gray Iron Brake Discs , Eng. Fail. Anal. , vol. 16 , pp. 152 – 163 , 2009 .
  • M. Reibenschuh , G. Oder , F. Čuš , and I. Potrč , Modelling and Analysis of Thermal and Stress Loads in Train Disc Brakes—Braking from 250 km/h to Standstill , Strojniški vestnik J. Mech. Eng. , vol. 55 , no. 7–8 , pp. 494 – 502 , 2009 .
  • G. Oder , M. Reibenschuh , T. Lerher , M. Šraml , B. Šamec , and I. Potrč , Thermal and Stress Analysis of Brake Discs in Railway Vehicles , Adv. Eng. , vol. 3 , no. 1 , pp. 95 – 102 , 2009 .
  • M. Reibenschuh and F. Čuš , Stress Analysis of a Brake Disc Considering Centrifugal Load , J. Prod. Engineering , vol. 12 , no. 1 , pp. 99 – 102 , 2009 .
  • B.-C. Song and K.-H. Lee , Structural Optimization of a Circumferential Friction Disk Brake with Consideration of Thermoelastic Instability , Int. J. Automot. Technol. , vol. 10 , no. 3 , pp. 321 – 328 , 2009 .
  • L. Zhang , Q. Yang , D. Weichert , and N. Tan , Simulation and Analysis of Thermal Fatigue Based on Imperfection Model of Brake Discs , Proc. Appl. Math. Mech. , vol. 9 , pp. 533 – 534 , 2009 .
  • Y. Yildiz and M. Duzgun , Stress Analysis of Ventilated Brake Discs Using the Finite Element Method , Int. J. Automot. Technol , vol. 11 , no. 1 , pp. 133 – 138 , 2010 .
  • M. M. Shahzamanian , B. B. Sahari , M. Bayat , Z. N. Ismarrubie , and F. Mustapha , Transient and Thermal Contact Analysis for the Elastic Behavior of Functionally Graded Brake Disks Due to Mechanical and Thermal Loads , Mater. Des. ,vol. 31 , no. 10 , 4655 – 4665 , 2010 .
  • J. Wauer and B. Schweizer , Dynamics of Rotating Thermoelastic Disks with Stationary Heat Source , Appl. Math. Comput. , vol. 215 , pp. 4272 – 4279 , 2010 .
  • F. Sen and M. Sayer , Influences of Multiple Holes on Thermal Stresses in a Thermoplastic Composite Disc , Indian J. Eng. Mater. S. , vol. 17 , no. 3 , pp. 157 – 168 , 2010 .
  • P. Hwang and X. Wu , Investigation of Temperature and Thermal Stress in Ventilated Disc Brake Based on 3D Thermo-Mechanical Coupling Model , J. Mech. Sci. Technol. , vol. 24 , no. 1 , pp. 81 – 84 , 2010 .
  • G. Oder , B. Šamec , T. Lerher , and I. Potrě , Numerical Analysis of Braking Discs for a Taurus Class Locomotive , J. Shanghai Jiaotong Univ. (Sci.) , vol. 16 , no. 3 , pp. 320 – 323 , 2011.
  • V. M. M. Thilak , R. Krishnaraj , M. Sakthivel , K. Kanthavel , M.G. Deepan Marudachalam , and R. Palani , Transient Thermal and Structural Analysis of the Rotor Disc of Disc Brake , Int. J. Sci. Eng. Res. , vol. 2 , no. 8 , pp. 1 – 4 , 2011 .
  • J. N. Sharma , D. Sharma , and S. Kuma , Stress and Strain Analysis of Rotating FGM Thermoelastic Circular Disk by Using FEM , Int. J. Pure Appl. Math. , vol. 74 , no. 3 , pp. 339 – 352 , 2012 .
  • L. Jiang , Y. Jiang , L. Yu , N. Su , and Y. Ding , Thermal Analysis for Brake Disks of SiC/6061 Al Alloy Co-Continuous Composite for CRH3 During Emergency Braking Considering Airflow Cooling , Trans. Nonferrous Met. Soc. China , vol. 22 , no. 11 , pp. 2783 – 2791 , 2012 .
  • V. P. Sergienko , S. N. Bukharov , and S. F. Mel'nikov , Vibration and Noise in Brake Systems of Mobile Vehicles. Part 3: Forced Low-Frequency Vibration (A Review) , J. Frict. Wear+ , vol. 33 , no. 4 , pp. 293 – 307 , 2012 .
  • K. Sowjanya and S. Suresh , Structural Analysis of Disc Brake Rotor, Int. J. Comput. Trends Technol. , vol. 4, no. 7, 2013
  • M. Collignon , A-L. Cristol , P. Dufrénoy , Y. Desplanques , and D. Balloy , Failure of Truck Brake Discs: A Coupled Numerical-Experimental Approach to Identifying Critical Thermomechanical Loadings , Tribol. Int. , vol. 59 , pp. 114 – 120 , 2013 .
  • P. Baranowski , K. Damaziak , and J. Małachowski , Brake System Studies Using Numerical Methods , Maintenance Reliab. , vol. 15 , no. 4 , pp. 337 – 342 , 2013 .
  • S. Sarip , Design Development of Lightweight Disc Brake for Regenerative Braking—Finite Element Analysis , Int. J. Appl. Phy. Math. , vol. 3 , no. 1 , pp. 52 – 58 , 2013 .
  • S. Voloaca and G. Fratila , Theoretical and Experimental Researches of Brake Discs’ Thermal Stress, In 15th WSEAS International Conference on Automatic Control, Modelling & Simulation (ACMOS'13), Brasov, Romania, pp. 57–62, Advances in Automatic Control, Modelling & Simulation, 2013.
  • Z. Yang , J. Han , W. Li , Z. Li , L. Pan , and X. Shi , Analyzing the Mechanisms of Fatigue Crack Initiation and Propagation in CRH EMU Brake Discs , Eng. Fail. Anal. , vol. 34 , pp. 121 – 128 , 2013 .
  • B. Ghadimi , R. Sajedi , and F. Kowsary , 3D Investigation of Thermal Stresses in a Locomotive Ventilated Brake Disc Based on a Conjugate Thermo-Fluid Coupling Boundary Conditions , Int. Commun. Heat Mass , vol. 49 , pp. 104 – 109 , 2013 .
  • B. Ghadimi , F. Kowsary , and M. Khorami , Thermal Analysis of Locomotive Wheel-Mounted Brake Disc , Appl. Therm. Eng. , vol. 51 , no. 1–2 , pp. 948 – 952 , 2013 .
  • S. Hernik , Modeling FGM Brake Disk Against Global Thermoelastic Instability (Hot-Spot) , Z. Angew. Math. Mech. , vol. 89 , no. 2 , pp. 88 – 106 , 2009 .
  • G.-P. Ostermeyer and M. Graf , Influence of Wear on Thermoelastic Instabilities in Automotive Brakes , Wear , vol. 308 , no. 1–2 , pp. 113 – 120 , 2013 .

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.