Thermofluidic analysis and optimization of installation spacing in a multiserpentine channeled cold plate for the liquid cooling of pouch-type battery cells

References

• S. Bukhari, J. Maqsood, M. Q. Baig, S. Ashraf, and T. A. Khan, “Comparison of characteristics-lead acid, nickel based, lead crystal and lithium based batteries,” presented at the Proc. 2015 17th UKSim-AMSS Inter. Conf. Model. Simul. (UKSim), Cambridge, U.K., pp. 444–450, 2015.
   Google Scholar
• M. Lowe, S. Tokuoka, T. Trigg, and G. Gereffi, Lithium-ion batteries for electric vehicles: The U.S. Value Chain. Durham, N.C., U.S.: CGGC Duke Univ., 2010.
   Google Scholar
• A. A. Pesaran, “Battery thermal models for hybrid vehicle simulations,” J. Power Sources, vol. 110, no. 2, pp. 377–382, Aug. 2002. DOI: 10.1016/S0378-7753(02)00200-8.
   Web of Science ®Google Scholar
• Z. Zhao et al., “3D FEA Thermal modeling with experimentally measured loss gradient of large format ultra-fast charging battery module used for EVs,” SAE Tech. Pap., no. 2022-01-0711, Mar. 2022. Doi: 10.4271/2022-01-0711.
   Google Scholar
• Y. Q. Wang et al., “A novel heat dissipation structure based on flat heat pipe for battery thermal management system,” Int. J. Energy Res., vol. 46, no. 11, pp. 15961–15980, Mar. 2022. DOI: 10.1002/er.8294.
   Web of Science ®Google Scholar
• S. Panchal et al., “Numerical simulation of cooling plate using k-epsilon turbulence model to cool down large-sized Graphite/LiFePO4 battery at high C-rates,” WEVJ., vol. 13, no. 8, pp. 138. Jul. 2022. DOI: 10.3390/wevj13080138.
   Google Scholar
• A. R. Bais, D. G. Subhedhar, N. C. Joshi, and S. Panchal, “Numerical investigation on thermal management system for lithium-ion battery using phase change material,” Mater. Today: Proc., vol. 66, pp. 1726–1733, May 2022. DOI: 10.1016/j.matpr.2022.05.269.
   Google Scholar
• W. Wu et al., “A critical review of battery thermal performance and liquid based battery thermal management,” Energy Convers. Manage., vol. 182, pp. 262–281, Feb. 2019. DOI: 10.1016/j.enconman.2018.12.051.
   Web of Science ®Google Scholar
• A. Tang, J. Li, L. Lou, C. Shan, and X. Yuan, “Optimization design and numerical study on water cooling structure for power lithium battery pack,” Appl. Therm. Eng., vol. 159, pp. 113760, May 2019. DOI: 10.1016/j.applthermaleng.2019.113760.
   Web of Science ®Google Scholar
• S. Yang, C. Ling, Y. Fan, and Y. Yang, “A review of lithium-ion battery thermal management system strategies and the evaluate criteria,” Int. J. Electrochem. Sci., vol. 14, no. 7, pp. 6077–6107, Jun. 2019. DOI: 10.20964/2019.07.06.
   Web of Science ®Google Scholar
• T. Deng, G. Zhang, and Y. Ran, “Study on thermal management of rectangular Li-ion battery with serpentine-channel cold plate,” Int. J. Heat Mass Transfer, vol. 125, pp. 143–152, Oct. 2018. DOI: 10.1016/j.ijheatmasstransfer.2018.04.065.
   Web of Science ®Google Scholar
• J. Jaidi et al., “Performance study on the effect of coolant inlet conditions for a 20 Ah LiFePO4 prismatic battery with commercial mini channel cold plates,” Electrochem, vol. 3, no. 2, pp. 259–275, May 2022. DOI: 10.3390/electrochem3020018.
   Google Scholar
• S. Panchal et al., “Thermal design and simulation of mini-channel cold plate for water cooled large sized prismatic lithium-ion battery,” Appl. Therm. Eng., vol. 122, pp. 80–90, Jul. 2017. DOI: 10.1016/j.applthermaleng.2017.05.010.
   Web of Science ®Google Scholar
• E. Jiaqiang et al., “Orthogonal experimental design of liquid-cooling structure on the cooling effect of a liquid-cooled battery thermal management system,” Appl. Therm. Eng., vol. 132, pp. 508–520, Mar. 2018. DOI: 10.1016/j.applthermaleng.2017.12.115.
   Web of Science ®Google Scholar
• C. J. Lan, J. Xu, Y. Qiao, and Y. B. Ma, “Thermal management for high power lithium-ion battery by minichannel aluminum tubes,” Appl. Therm. Eng., vol. 101, pp. 284–292, May 2016. DOI: 10.1016/j.applthermaleng.2016.02.070.
   Web of Science ®Google Scholar
• Y. Huo, Z. Rao, X. Liu, and J. Zhao, “Investigation of power battery thermal management by using mini-channel cold plate,” Energy Convers. Manage., vol. 89, pp. 387–395, Jan. 2015. DOI: 10.1016/j.enconman.2014.10.015.
   Web of Science ®Google Scholar
• M. S. Patil, J.-H. Seo, S. Panchal, S. W. Jee, and M. Y. Lee, “Investigation on thermal performance of water-cooled Li-ion pouch cell and pack at high discharge rate with U-turn type microchannel cold plate,” Int. J. Heat Mass Transfer, vol. 155, pp. 119728, Jul. 2020. DOI: 10.1016/j.ijheatmasstransfer.2020.119728.
   Web of Science ®Google Scholar
• A. Jarrett and I. Y. Kim, “Design optimization of electric vehicle battery cooling plates for thermal performance,” J. Power Sources, vol. 196, no. 23, pp. 10359–10368, Dec. 2011. DOI: 10.1016/j.jpowsour.2011.06.090.
   Web of Science ®Google Scholar
• S. Jayaraman, G. Anderson, S. Kaushik, and P. Klaus, “Modeling of battery pack thermal system for a plug-in hybrid electric vehicle,” SAE Tech. Pap., no. 2011- 01-0666, Apr. 2011. DOI: 10.4271/2011-01-0666.
   Google Scholar
• Techinsights., “Chevy volt battery pack & charging system teardown,” Alphabet, Inc., California. [Online]. Available: https://www.youtube.com/watch?v=z69dROwACoU. Accessed: Sept. 13, 2013.
   Google Scholar
• P. Sun, X. Huang, R. Bisschop, and H. Niu, “A review of battery fires in electric vehicles,” Fire Technol., vol. 56, no. 4, pp. 1361–1410, Jan. 2020. DOI: 10.1007/s10694-019-00944-3.
   Web of Science ®Google Scholar
• F. M. White, Fluid Mechanics, 7th ed. New York, NY, USA: McGraw Hill Inc., 2009.
   Google Scholar
• R. K. Shah and A. L. London, Laminar Flow Forced Convection in Ducts. Supplement 1 to Advances in Heat Transfer. New York, NY, USA: Academic Press Inc., 1978.
   Google Scholar
• J. P. Abraham and E. M. Sparrow, “Fluid flow and heat transfer in multiply-folded, continuous flow passages including conjugate thermal interaction between the fluid and bounding walls,” Numer. Heat Transfer Part A: Appl., vol. 42, no. 4, pp. 327–344, Nov. 2002. DOI: 10.1080/10407780290059585.
   Web of Science ®Google Scholar
• E. M. Sparrow, J. P. Abraham, and P. W. Chevalier, “The design of cold plates for the thermal management of electronic equipment,” Heat Transfer Eng., vol. 27, no. 7, pp. 6–16, Aug. 2006. DOI: 10.1080/01457630600742308.
   Web of Science ®Google Scholar
• E. M. Sparrow, J. P. Abraham, and P. W. Chevalier, “A DOS-Enhanced numerical simulation of heat transfer and fluid flow through an array of offset fins with conjugate heating in the bounding solid,” ASME. J. Heat Transfer, vol. 127, no. 1, pp. 27–33, Jan. 2005. DOI: 10.1115/1.1800531.
   Web of Science ®Google Scholar
• F. P. Incropera and D. P. Dewitt, Fundamentals of Heat and Mass Transfer, 7th ed. New York, NY, USA: Wiley, 2002.
   Google Scholar
• X. H. Hao, B. Peng, G. N. Xie, and Y. Chen, “Thermal analysis and experimental validation of laminar heat transfer and pressure drop in serpentine channel heat sinks for electronic cooling,” ASME. J. Electron. Packag., vol. 136, no. 3, pp. 031009, Sept. 2014. DOI: 10.1115/1.4027508
   Web of Science ®Google Scholar