Numerical analysis of the comprehensive effect of continuous casting process parameters on the continuous casting billet remelting

References

• Y. W. Kong, D. F. Chen, Q. A. Liu, and M. J. Long, “Prediction model for internal cracks during slab continuous casting,” Metals, vol. 9, no. 5, pp. 587, 2019. DOI: 10.3390/met9050587.
   Web of Science ®Google Scholar
• B. W. Li, X. Y. Tian, E. G. Wang, and J. C. He, “Influences of casting speed and sen depth on fluid flow in the funnel type mold of a thin slab caster,” Acta Metall. Sin. (Engl. Lett.), vol. 20, no. 1, pp. 15–26, 2007. DOI: 10.1016/S1006-7191(07)60003-9.
   Google Scholar
• W. Chen, et al., “Three dimensional FEM study of fluid flow in mould for beam blank continuous casting influence of straight through conduit type SEN,” Ironmak. Steelmak., vol. 39, no. 8, pp. 551–559, 2012. DOI: 10.1179/1743281212Y.0000000005.
   Web of Science ®Google Scholar
• S. M. Cho, B. G. Thomas, and S. H. Kim, “Effect of nozzle port angle on transient flow and surface slag behavior during continuous steel slab casting,” Metall. Mater. Trans. B, vol. 50, no. 1, pp. 52–76, 2019. DOI: 10.1007/s11663-018-1439-9.
   Web of Science ®Google Scholar
• M. Rakita and Q. Y. Han, “Influence of pressure field in melts on the primary nucleation in solidification processing,” Metall. Mater. Trans. B, vol. 48, no. 5, pp. 2232–2244, 2017. DOI: 10.1007/s11663-017-1029-2.
   Web of Science ®Google Scholar
• Z. F. Wang, et al., “Vibration method to detect liquid-solid fraction and final solidifying end for continuous casting slab,” Steel Res. Int., vol. 84, no. 8, pp. 724–731, 2013. DOI: 10.1002/srin.201200247.
   Web of Science ®Google Scholar
• S. Verma and A. Dewan, “Solidification modeling: evolution, benchmarks, trends in handling turbulence and future directions,” Metall. Mater. Trans. B, vol. 45, no. 4, pp. 1456–1471, 2014. DOI: 10.1007/s11663-014-0039-6.
   Web of Science ®Google Scholar
• Y. Hashimoto, A. Matsui, T. Hayase, and M. Kano, “Real-time estimation of molten steel flow in continuous casting mold,” Metall. Mater. Trans. B, vol. 51, no. 2, pp. 581–588, 2020. DOI: 10.1007/s11663-020-01775-2.
   Web of Science ®Google Scholar
• J. W. Yang, Y. P. Du, R. Shi, X. C. Cui, and C. Liu, “Effect of SEN parameters on 3D flow field in mould of beam blank continuous casters,” J. Iron Steel Res. Int., vol. 11, no. 6, pp. 20–24, 2004.
   Web of Science ®Google Scholar
• J. W. Yang, Y. P. Du, R. Shi, and X. C. Cui, “Fluid flow and solidification simulation in beam blank continuous casting process with 3D coupled model,” J. Iron Steel Res. Int., vol. 13, no. 4, pp. 17–21, 2006. DOI: 10.1016/S1006-706X(06)60070-8.
   Web of Science ®Google Scholar
• A. Najera-Bastida, R. D. Morales, S. Garcia-Hernandez, E. Torres-Alonso, and A. Espino-Zarate, “Shell thinning phenomena affected by heat transfer, nozzle design and flux chemistry in billets moulds,” ISIJ Int., vol. 50, no. 6, pp. 830–838, 2010.
   Web of Science ®Google Scholar
• R. Chaudhary, C. Ji, B. G. Thomas, and S. P. Vanka, “Transient turbulent flow in a liquid-metal model of continuous casting, including comparison of six different methods,” Metall. Mater. Trans. B, vol. 42, no. 5, pp. 987–1007, 2011.
   Web of Science ®Google Scholar
• A. S. M. Jonayat and B. G. Thomas, “Transient thermo-fluid model of meniscus behavior and slag consumption in steel continuous casting,” Metall. Mater. Trans. B, vol. 45, no. 5, pp. 1842–1864, 2014.
   Web of Science ®Google Scholar
• K. Jin, S. P. Vanka, and B. G. Thomas, “Large eddy simulations of the effects of EMBr and SEN submergence depth on turbulent flow in the mold region of a steel caster,” Metall. Mater. Trans. B, vol. 48, no. 1, pp. 162–178, 2017.
   Web of Science ®Google Scholar
• P. Xu, et al., “Investigation on the flow field of molten steel in ultrahigh-speed billet continuous casting mold,” in Materials Processing Fundamentals 2020. 2020, pp. 263–274.
   Google Scholar
• J. Yang, D. F. Chen, F. T. Qin, M. J. Long, and H. M. Duan, “Melting and flowing behavior of mold flux in a continuous casting billet mold for ultra-high speed,” Metals, vol. 10, no. 9, p. 1165, 2020.
   Web of Science ®Google Scholar
• J. Yang, D. F. Chen, M. J. Long, and H. M. Duan, “Transient flow and mold flux behavior during ultra-high speed continuous casting of billet,” J. Mater. Res. Technol., vol. 9, no. 3, pp. 3984–3993, 2020.
   Google Scholar
• S. Chakraborty, S. Ganguly, and P. Talukdar, “Determination of optimal taper in continuous casting billet mould using thermo-mechanical models of mould and billet,” J. Mater. Process. Technol., vol. 270, pp. 132–141, 2019.
   Web of Science ®Google Scholar
• Y. Ito, S. Nabeshima, Y. Miki, J. Kubota, and K. Matsuoka, “Evaluation of solidified shell thickness by thermocouple in mold,” Tetsu Hagane, vol. 104, no. 8, pp. 36–43, 2018.
   Web of Science ®Google Scholar
• S. Chakraborty, S. Ganguly, and P. Talukdar, “Determination of thermal resistance at mould-strand interface due to shrinkage in billet continuous casting - development and application of a novel integrated numerical model,” Int. J. Therm. Sci., vol. 152, p. 106305, 2020.
   Web of Science ®Google Scholar
• P. Jayakrishna, S. Chakraborty, S. Ganguly, and P. Talukdar, “A novel method for determining the three dimensional variation of non-linear thermal resistance at the mold-strand interface in billet continuous casting process,” Int. Commun. Heat Mass Transf., vol. 119, p. 104984, 2020.
   Web of Science ®Google Scholar
• T. Emi and H. Fredriksson, “High-speed continuous casting of peritectic carbon steels,” Mater. Sci. Eng. A, vol. 413–414, pp. 2–9, 2005.
   Web of Science ®Google Scholar
• H. Jeong, J. Y. Hwang, and J. W. Cho, “In-depth study of mold heat transfer for the high speed continuous casting process,” Met. Mater. Int., vol. 22, no. 2, pp. 295–304, 2016.
   Web of Science ®Google Scholar
• X. Xie, et al., “Fluid flow and heat transfer behavior of liquid steel in slab mold with different corner structures. Part 1: mathematical model and verification,” Numer. Heat Tranf. A-Appl., vol. 72, no. 8, pp. 642–656, 2017.
   Web of Science ®Google Scholar
• S. Yu, et al., “Fluid flow and heat transfer behavior of liquid steel in slab mold with different corner structures. Part 2: fluid flow, heat transfer, and solidification characteristics,” Numer. Heat Tranf. A-Appl., vol. 72, no. 8, pp. 657–668, 2017.
   Web of Science ®Google Scholar
• W. Jiang, et al., “Fluid flow and solidified shell remelting in F-EMS during billet continuous casting,” JOM, vol. 70, no. 10, pp. 2059–2064, 2018.
   Web of Science ®Google Scholar
• J. W. Cho, T. Emi, H. Shibata, and M. Suzuki, “Heat transfer solidification across mold flux film in continuous casting in mold during initial of steel,” ISIJ Int., vol. 38, no. 8, pp. 834–842, 1998.
   Web of Science ®Google Scholar
• Udayraj, S. Chakraborty, S. Ganguly, E. Z. Chacko, S. K. Ajmani, and P. Talukdar, “Estimation of surface heat flux in continuous casting mould with limited measurement of temperature,” Int. J. Therm. Sci., vol. 118, pp. 435–447, 2017.
   Web of Science ®Google Scholar
• X. K. Lan and J. M. Khodadadi, “Liquid steel flow, heat transfer and solidification in mold of continuous casters during grade transition,” Int. J. Heat Mass Transf., vol. 44, no. 18, pp. 3431–3442, 2001.
   Web of Science ®Google Scholar