Electrochemical Machining of Blisk Channels with Progressive-Pressure Electrolyte Flow

REFERENCES

• Rajurkar , K.P. ; Zhu , D. ; McGeough , J.A. ; Kozak , J. ; DeSilva , A. New developments in electrochemical machining . CIRP Annals – Manufacturing Technology 1999 , 48 , 567 – 579 .
   Google Scholar
• Malapati , M. ; Bhattacharyya , B. Investigation into electrochemical micromachining process during micro-channel generation . Materials and Manufacturing Processes 2011 , 26 , 1019 – 1027 .
   Web of Science ®Google Scholar
• Deconinck , D. ; Van Damme , S. ; Deconinck , J. Temperature dependent multi-ion model for time accurate numerical simulation of the electrochemical machining process Part I: Theoretical basis . Electrochimica Acta 2012 , 60 , 321 – 328 .
   Web of Science ®Google Scholar
• Tang , L. ; Guo , Y.F. Experimental study of special purpose stainless steel on electrochemical machining of electrolyte composition . Materials and Manufacturing Processes 2013 , 28 , 457 – 462 .
   Web of Science ®Google Scholar
• Ali , S. ; Hinduja , S. ; Atkinson , J. ; Pandya , M. Shaped tube electrochemical drilling of good quality holes . CIRP Annals – Manufacturing Technology 2009 , 58 , 185 – 188 .
   Web of Science ®Google Scholar
• Brusilovski , Z. Adjustment and readjustment of electrochemical machines and control of the process parameters in machining shaped surfaces . Journal of Materials Processing Technology 2008 , 196 , 311 – 320 .
   Web of Science ®Google Scholar
• Qu , N.S. ; Fang , X.L. ; Zhang , Y.D. ; Zhu , D. Enhancement of surface roughness in electrochemical machining of Ti6Al4 V by pulsating electrolyte . International Journal of Advanced Manufacturing Technology 2013 , 69 , 2703 – 2709 .
   Web of Science ®Google Scholar
• Hewidy , M.S. ; Ebeid , S.J. ; El Taweel , T.A. ; Youssef , A.H. Modelling the performance of ECM assisted by low frequency vibrations . Journal of Materials Processing Technology 2007 , 189 , 466 – 472 .
   Web of Science ®Google Scholar
• Hirogaki , T. ; Aoyama , E. ; Ogawa , K. ; Kodama , H. ; Kitamura , T. Decision methodology of end-milling conditions using data-mining . Precision Engineering 2011 , 35 , 197 – 203 .
   Web of Science ®Google Scholar
• Ding , W.F. ; Xu , J.H. ; Chen , Z.Z. ; Su , H.H. ; Fu , Y.C. Wear behavior and mechanism of single-layer brazed CBN abrasive wheels during creep-feed grinding cast nickel-based superalloy . International Journal of Advanced Manufacturing Technology 2010 , 51 , 541 – 550 .
   Web of Science ®Google Scholar
• Sedighi , M. ; Mahmoodi , M. Pressure distribution in cold rolling of turbo-engine thin compressor blades . Materials and Manufacturing Processes 2012 , 27 , 401 – 405 .
   Web of Science ®Google Scholar
• Tsuboi , R. ; Yamamoto , M. Modeling and applications of electrochemical machining process . IMECE2009 2010 , 4 , 377 – 384 .
   Google Scholar
• Qu , N.S. ; Xu , Z.Y. Improving machining accuracy of electrochemical machining blade by optimization of cathode feeding directions . International Journal of Advanced Manufacturing Technology 2013 , 68 , 1565 – 1572 .
   Web of Science ®Google Scholar
• Klocke , F. ; Zeis , M. ; Klink , A. ; Veselovac , D. Technological and economical comparison of roughing strategies via milling, sinking-EDM, wire-EDM and ECM for titanium- and nickel-based blisks . CIRP Journal of Manufacturing Science and Technology 2013 , 6 , 198 – 203 .
   Google Scholar
• Xu , Z.Y. ; Xu , Q. ; Zhu , D. ; Gong , T. A high efficiency electrochemical machining method of blisk channels . CIRP Annals – Manufacturing Technology 2013 , 62 , 187 – 190 .
   Web of Science ®Google Scholar
• Klocke , F. ; Zeis , M. ; Harst , S. ; Klink , A. ; Veselovac , D. ; Baumgärtner , M. Modeling and simulation of the electrochemical machining (ECM) material removal process for the manufacture of aero engine components . Procedia CIRP 2013 , 8 , 265 – 270 .
   Google Scholar
• Zhu , D. ; Zhu , D. ; Xu , Z.Y. Optimal design of the sheet cathode using W-shaped electrolyte flow mode in ECM . International Journal of Advanced Manufacturing Technology 2012 , 62 , 147 – 156 .
   Web of Science ®Google Scholar
• Mcgeough , J.A. Principles of Electrochemical Machining ; London : Chapman & Hall , 1974 .
   Google Scholar
• Wang , W. ; Zhu , D. ; Qu , N.S. ; Huang , S.F. ; Fang , X.L. Electrochemical drilling inclined holes using wedged electrodes . International Journal of Advanced Manufacturing Technology 2010 , S1 , 1129 – 1136 .
   Web of Science ®Google Scholar
• Fang , X.L. ; Qu , N.S. ; Zhang , Y.D. ; Xu , Z.Y. ; Zhu , D. Effects of pulsating electrolyte flow in electrochemical machining . Journal of Materials Processing Technology 2014 , 214 , 36 – 43 .
   Web of Science ®Google Scholar
• Natsu , W. ; Nakayama , H. ; Yu , Z.Y. Improvement of ECM characteristics by applying ultrasonic vibration . International Journal of Precision Engineering and Manufacturing 2012 , 13 , 1131 – 1136 .
   Web of Science ®Google Scholar
• Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/lmmp.
   Google Scholar