163
Views
1
CrossRef citations to date
0
Altmetric
Research Article

Optimization of dissimilar AA5052-H32 and AA5083-H111 aluminium FSW joints with scandium interfacial layer

&
Pages 1372-1384 | Received 03 Oct 2022, Accepted 14 Dec 2022, Published online: 17 Jan 2023

References

  • Hu, Y.; Wu, S.; Guo, Y.; Shen, Z.; Korsunsky, A. M.; Yu, Y.; Zhang, X.; Fu, Y.; Che, Z.; Xiao, T., et al. Inhibiting Weld Cracking in High-Strength Aluminium Alloys. Nat. Commun. 2022, 13(1), 2022, 5816. doi:10.1038/s41467-022-33188-x.
  • Sigmund, M.; Spichal, J. Possibilities of Reducing the Number of Welds on Rail Vehicle Doors. Sci. Rep. 2022, 12(1), 16861. 2022. DOI: 10.1038/s41598-022-20837-w.
  • Cabibbo, M.; Santecchia, E.; di Pompeo, V.; Gatto, M. L.; Spigarelli, S. Tailoring the Microstructure of an AA5754 Aluminum Alloy by Tuning the Combination of Heat Treatment, Friction Stir Welding, and Cold Rolling. Metals. 2022, 12(10), 1675. DOI: 10.3390/met12101675.
  • Sidhu, R. S.; Kumar, R.; Kumar, R.; Goel, P.; Singh, S.; Pimenov, D. Y.; Giasin, K.; Adamczuk, K. Joining of Dissimilar Al and Mg Metal Alloys by Friction Stir Welding. Materials. 2022, 15(17), 5901. DOI: 10.3390/ma15175901.
  • Arun, M.; Muthukumaran, M.; Balasubramanian, S. Tribological Characterization of Friction Stir Welded Dissimilar Aluminum Alloy AA6061–AA5083 Reinforced with CeO2 and La2o3 Nanoparticles. Ind. Lubr. Tribol. 2021, 73(5), 783–788. DOI: 10.1108/ILT-01-2021-0009.
  • Panaskar, N.; Terkar, R. P. Optimization of Friction Stir Welding Process Parameters for AA6063-ETP Copper Using Central Composite Design. World. J. Eng. 2020, 17(4), 491–507. DOI: 10.1108/WJE-11-2019-0322.
  • Sharma, C.; Upadhyay, V. Friction Stir Welding of Dissimilar Aluminum Alloys AA5086 and AA7039. J. Phys.: Conf. Ser. 2019, 1240(1), 012160. DOI: 10.1088/1742-6596/1240/1/012160.
  • Jain, N.; Kumar, R. Multi-Response Optimization of Process Parameters in Friction Stir Welded Aluminum 6061-T6 Alloy Using Taguchi Grey Relational Analysis. World. J. Eng. 2022, 19(5), 707–716. DOI: 10.1108/WJE-05-2021-0280.
  • Goyal, A.; Garg, R. K. Parametric Optimization of Friction Stir Welding Process for Marine Grade Aluminum Alloy. Int. J. Struct. Integrity. 2019, 10(2), 162–175. DOI: 10.1108/IJSI-01-2018-0007.
  • Ma, Q.; Shao, F.; Bai, L.; Xu, Q.; Xie, X.; Shen, M. Corrosion Fatigue Fracture Characteristics of FSW 7075 Aluminum Alloy Joints. Materials. 2020, 13(18), 4196. DOI: 10.3390/ma13184196.
  • Subbaiah, K. Tungsten Inert Gas Welding of Al-Mg Alloys with and Without Scandium Addition. J Inform. Math. Sci. 2018, 10(3), 505–513. DOI: 10.26713/jims.v10i3.1206.
  • Žist, S.; Steinacher, M.; Bončina, T.; Albu, M.; Burja, J.; Vončina, M.; Zupanič, F. The Effect of Scandium on the Microstructure of the Aluminium Alloy AA 6086. Crystals. 2022, 12(7), 973. DOI: 10.3390/cryst12070973.
  • Senthur Vaishnavan, S.; Jayakumar, K. Performance Analysis of TIG Welded Dissimilar Aluminium Alloy with Scandium Added ER5356 Filler Rods. J. Chin. Inst. Eng. 2021, 44(7), 718–725. DOI: 10.1080/02533839.2021.1940298.
  • Senthur Vaishnavan, S.; Jayakumar, K. Tungsten Inert Gas Welding of Two Aluminum Alloys Using Filler Rods Containing Scandium: The Role of Process Parameters. Mat. Manuf. Proc. 2022, 37(2), 143–150. DOI: 10.1080/10426914.2021.1948055.
  • Paradiso, V.; Rubino, F.; Carlone, P.; Palazzo, G. S. Magnesium and Aluminium Alloys Dissimilar Joining by Friction Stir Welding. Procedia. Eng. 2017, 183, 239–244. DOI: 10.1016/j.proeng.2017.04.028.
  • Boccarusso, L.; Astarita, A.; Carlone, P.; Scherillo, F.; Rubino, F.; Squillace, A. Dissimilar Friction Stir Lap Welding of AA 6082 - Mg AZ31: Force Analysis and Microstructure Evolution. J. Manuf. Process. 2019, 44, 376–388. DOI: 10.1016/j.jmapro.2019.06.022.
  • Mehta, K. P.; Carlone, P.; Astarita, A.; Scherillo, F.; Rubino, F.; Vora, P. Conventional and Cooling Assisted Friction Stir Welding of AA6061 and AZ31B Alloys. Mater. Sci. Eng. A. 2019, 759, 252–261. DOI: 10.1016/j.msea.2019.04.120.
  • Hussein, W.; Al-Shammari, M. A. Fatigue and Fracture Behaviours of FSW and FSP Joints of AA5083-H111 Aluminium Alloy. IOP Conf. Ser Mater. Sci. Eng. 2018, 454, 012055. DOI: 10.1088/1757-899X/454/1/012055.
  • IbrahimMarhoon, I.; Al-Kamal, A. K.; Abdulrehman, M. A. Studying the Mechanical Properties for 5086 Aluminum Alloy Welded Plates by Friction Stir Welding (FSW). IOP Conf. Ser Mater. Sci. Eng. 2018, 454, 012084. DOI: 10.1088/1757-899X/454/1/012084.
  • Shinde, G.; Jadhav, G.; Jamadar, V.; Mulani, S.; Arakerimath, R. Optimization of Process Parameters for Peak Temperature During Friction Stir Welding of Aluminum Alloy. IOP Conf. Ser Mater. Sci. Eng. 2021, 1123(1), 012025. DOI: 10.1088/1757-899X/1123/1/012025.
  • Deepandurai, K.; Parameshwaran, R. Multiresponse Optimization of FSW Parameters for Cast AA7075/SiCp Composite. Mat. Manuf. Proc. 2016, 31(10), 1333–1341. DOI: 10.1080/10426914.2015.1117628.
  • Çam, G.; Javaheri, V.; Heidarzadeh, A. Advances in FSW and FSSW of Dissimilar Al-Alloy Plates. J. Adhes. Sci. Technol. 2022. Article ASAP accessed 2022-07-21, 1–33. DOI: 10.1080/01694243.2022.2028073.
  • Kumar, S. D.; Pugazhenthi, R.; Danial, S. A. A.; Swaminathan, G. Optimization of Dissimilar Aluminum Alloy by Friction Stir Welding Process Control Variables with Multiple Objectives. J. Phys.: Conf. Ser. 2021, 2040(1), 012042. DOI: 10.1088/1742-6596/2040/1/012042.
  • Kalinenko, A.; Vysotskiy, I.; Malopheyev, S.; Mironov, S.; Kaibyshev, R. Grain Structure Evolution During Friction-Stir Welding of 6061-T6 Aluminum Alloy. IOP Conf. Ser Mater. Sci. Eng. 2021, 1014(1), 012015. DOI: 10.1088/1757-899X/1014/1/012015.
  • Anton Savio Lewise, K.; Raja Dhas, J. E.; Pandiyarajan, R. Optimising Aluminium 2024/7075 Friction Stir Welded Joints. Adv. Mat. Proc. Technol. 2022, 8(4), 4579–4597. Article ASAP accessed 2022-07-21. DOI: 10.1080/2374068X.2022.2079226.
  • Huang, X.; Scheming, J.; Reynolds, A. P. FSW of High Strength 7XXX Aluminum Using Four Process Variants. In Friction Stir Welding and Processing VIII.; John Wiley & Sons: 2015; pp. 91–98. doi:10.1002/9781119093343.ch10
  • Hariri, M. B.; Shiri, S. G.; Yaghoubinezhad, Y.; Rahvard, M. M. The Optimum Combination of Tool Rotation Rate and Traveling Speed for Obtaining the Preferable Corrosion Behavior and Mechanical Properties of Friction Stir Welded AA5052 Aluminum Alloy. Mater. Des. 2013, 50, 620–634. DOI: 10.1016/j.matdes.2013.03.027.
  • Sahu, P. K.; Pal, S. Effect of FSW Parameters on Microstructure and Mechanical Properties of AM20 Welds. Mat. Manuf. Proc. 2018, 33(3), 288–298. DOI: 10.1080/10426914.2017.1279295.
  • Kasman, S. Identification of the Pin Offset Effect on the Friction Stir Welding (FSW) via Taguchi – Grey Relational Analysis: A Case Study for AA 7075 – AA 6013 Alloys. Mat. Sci. Eng. Technol. 2019, 50(11), 1364. DOI: 10.1002/mawe.201800118.
  • Avinash, S.; Balram, Y.; Sridhar Babu, B.; Venkatramana, G. Multi-Response Optimization of Pulse TIG Welding Process Parameters of Welds AISI 304 and Monel 400 Using Grey Relational Analysis. Mater. Tod. Proc. 2019, 19, 296–301. DOI: 10.1016/j.matpr.2019.07.211.
  • Kahhal, P.; Ghasemi, M.; Kashfi, M.; Ghorbani-Menghari, H.; Kim, J. H. A Multi-Objective Optimization Using Response Surface Model Coupled with Particle Swarm Algorithm on FSW Process Parameters. Sci. Rep. 2022, 12(1), 2837. DOI: 10.1038/s41598-022-06652-3.
  • Suresh, S.; Venkatesan, K.; Natarajan, E.; Rajesh, S. Influence of Tool Rotational Speed on the Properties of Friction Stir Spot Welded AA7075-T6/al2o3 Composite Joint. Mater. Tod. Proc. 2020, 27, 62–67. DOI: 10.1016/j.matpr.2019.08.220.
  • Zhang, B.; Chen, X.; Pan, K.; Wang, J. Multi-Objective Optimization of Friction Stir Spot-Welded Parameters on Aluminum Alloy Sheets Based on Automotive Joint Loads. Metals. 2019, 9(5), 52. DOI: 10.3390/met9050520.
  • Arab, M.; Zemri, M. Optimization of Process Parameters on Friction Stir Welding of AA 6082-T6 Butt Joints Using Taguchi Method. Mech. Mech. Eng. 2020, 22(4), 1371–1380. DOI: 10.2478/mme-2018-0107.
  • Pandiyarajan, R.; Marimuthu, S. Parametric Optimization and Tensile Behaviour Analysis of AA6061 - ZrO2 - C FSW Samples Using Box-Behnken Method. Mater. Tod. Proc. 2021, 37, 2644–2647. DOI: 10.1016/j.matpr.2020.08.516.
  • Wang, X.; Gao, Y.; Liu, X.; McDonnell, M.; Feng, Z. Tool-Workpiece Stick-Slip Conditions and Their Effects on Torque and Heat Generation Rate in the Friction Stir Welding. Acta Mater. 2021, 213, 116969. DOI: 10.1016/j.actamat.2021.116969.
  • Saravanan, V.; Rajakumar, S.; Muruganandam, A. Effect of Friction Stir Welding Process Parameters on Microstructure and Mechanical Properties of Dissimilar AA6061-T6 and AA7075-T6 Aluminum Alloy Joints. Metallo. Micro. Anal. 2016, 5(6), 476–485. DOI: 10.1007/s13632-016-0315-8.
  • Pandiyarajan, R.; Maran, P.; Marimuthu, S.; Arumugam, K. Mechanical and Metallurgical Characterization of Friction Stir Welded AA6061- ZrO2-C Hybrid MMCs. Mater. Tod. Proc. 2019, 19, 256–259. DOI: 10.1016/j.matpr.2019.06.760.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.