183
Views
0
CrossRef citations to date
0
Altmetric
Research Article

Al/steel joining by MIG welding with high frequency heating

ORCID Icon, & ORCID Icon
Pages 1361-1371 | Received 14 Jul 2022, Accepted 11 Jan 2023, Published online: 13 Feb 2023

References

  • Yang, J.; Yu, Z.; Li, Y.; Zhang, H.; Guo, W.; Zhou, N. Influence of Alloy Elements on Microstructure and Mechanical Properties of Al/Steel Dissimilar Joint by Laser Welding/Brazing. Weld World. 2018, 62(2), 427–433. DOI: 10.1007/s40194-017-0540-z.
  • Ogawa, D.; Kakiuchi, T.; Hashiba, K.; Uematsu, Y. Residual Stress Measurement of Al/Steel Dissimilar Friction Stir Weld. Sci. Technol. Weld. Join. 2019, 24(8), 685–694. DOI: 10.1080/13621718.2019.1588521.
  • Chen, Y.; Zhang, F. Improving the Quality of Dissimilar Al/Steel Butt-Lap Joint via Ultrasonic-Assisted Friction Stir Welding. Materials. 2022, 15(5), 1741. DOI: 10.3390/ma15051741.
  • Yang, J.; Hu, A.; Li, Y.; Zhang, P.; Saha, D. C.; Yu, Z. Heat Input, Intermetallic Compounds and Mechanical Properties of Al/Steel Cold Metal Transfer Joints. J. Mater. Process. Tech. 2019, 272, 40–46. DOI: 10.1016/j.jmatprotec.2019.05.004.
  • Xu, P.; Hua, X.; Shen, C.; Mou, G.; Li, F. Formation of Fe5si3 Precipitate in the Fe2al5 Intermetallic Layer of the Al/Steel Dissimilar Arc Welding Joint: A Transmission Electron Microscopy (TEM) Study. Mater. Charact. 2021, 178, 111236. DOI: 10.1016/j.matchar.2021.111236.
  • Zhang, Z.; Yu, Y.; Zhao, H.; Tong, H. Effect of Loading Methods on the Fatigue Properties of Dissimilar Al/Steel Keyhole-Free FSSW Joints. Materials. 2020, 13(19), 4247. DOI: 10.3390/ma13194247.
  • Wang, L.; Li, H.; Wu, D.; Sun, D.; Zhang, X. Study on Microstructures and Fatigue Behavior of Dissimilar Al/Steel Resistance Spot Welded Joint. Fatigue Fract. Eng. Mater. Struct. 2022, 45(7), 2047–2057. DOI: 10.1111/ffe.13719.
  • Shi, L.; Kang, J.; Qian, C.; Liang, J.; Shalchi-Amirkhiz, B.; Haselhuhn, A. S.; Carlson, B. E. Role of Fe2al5 in Fracture of Novel Dissimilar Aluminum-Steel Resistance Spot Welds Using Multi-Ring Domed Electrodes. Mater. Sci. Eng., A. 2022, 831, 142233. DOI: 10.1016/j.msea.2021.142233.
  • Lei, X. W.; Yang, R. B.; Ding, J. J.; Zhang, X. H.; Lai, C. B.; Liang, T. X. Solubility Products and Equilibrium Equations of Carbonitrides in Steels: Thermodynamic Calculations. Metall. Mater. Trans A. 2021, 52(6), 2173–2184. DOI: 10.1007/s11661-021-06184-x.
  • Geng, P.; Morimura, M.; Wu, S.; Liu, Y.; Ma, Y.; Ma, N.; Qin, G.; Fujii, H.; Ma, H.; Qin, G. Prediction of Residual Stresses Within Dissimilar Al/Steel Friction Stir Lap Welds Using an Eulerian-Based Modeling Approach. J. Manuf. 2022, 79, 340–355. DOI: 10.1016/j.jmapro.2022.05.001.
  • Das, H.; Upadhyay, P. Stationary Shoulder Friction Stir Assisted Scribe Technique for Dissimilar Joining. J. Manuf. Sci. E. -T ASME. 2021, 143(9). DOI: 10.1115/1.4050188.
  • Lei, X. W.; Zhou, S. B.; Huang, J. H. Austenite Grain Size Prediction in the Coarse-Grained Heat-Affected Zone of the Developed Cu-Free High-Strength Low-Alloy Hull Structure Steel. Metall. Mater. Trans A. 2020, 51(4), 1665–1676. DOI: 10.1007/s11661-020-05636-0.
  • Carlson, B. E.; Haselhuhn, A. S.; Chen, J.; Feng, Z. Nondestructive Evaluation of Resistance Spot-Welded Al-Steel Joints. MRS Bull. 2019, 44(8), 619–624. DOI: 10.1557/mrs.2019.179.
  • Sravanthi, S. S.; Acharyya, S. G. Corrosion Analysis and Interfacial Characterization of Al–Steel Metal Inert Gas Weld-Braze Dissimilar Joints by Micro Area X-Ray Diffraction Technique. Int. J. Mechanical Mechatronics Eng. 2019, 13(7), 457–461. DOI: 10.5281/zenodo.3300358.
  • Xiao, R.; Zhao, Y.; Liu, H.; Oliveira, J. P.; Tan, C.; Xia, H.; Yang, J. Dissimilar Laser Spot Welding of Aluminum Alloy to Steel in Keyhole Mode. J. Laser Appl. 2022, 34(1), 012009. DOI: 10.2351/7.0000515.
  • Yu, X.; Huang, J.; Yang, T.; Fan, D. The Growth Behavior for Intermetallic Compounds at the Interface of Aluminum-Steel Weld Joint. Materials. 2022, 15(10), 3563. DOI: 10.3390/ma15103563.
  • Peng, M.; Liu, H.; Liang, Y.; Xu, W.; Zhao, Y.; Chen, S.; Yang, J.; Yang, J. CMT Welding-Brazing of Al/Steel Dissimilar Materials Using Cycle-Step Mode. J. Mater. Research Technol. 2022, 18, 1267–1280. DOI: 10.1016/j.jmrt.2022.03.043.
  • Ye, Z.; Huang, J.; Cheng, Z.; Wang, S.; Yang, J.; Chen, S.; Zhao, X. Interfacial Characteristics and Mechanical Properties of Aluminum/Steel Butt Joints Fabricated by a Newly Developed High-Frequency Electric Cooperated Arc Welding-Brazing Process. J. Mater. Process. Technol. 2021, 298, 117317. DOI: 10.1016/j.jmatprotec.2021.117317.
  • Xu, P.; Hua, X.; Shen, C.; Huang, Y.; Li, F.; Zhang, Y. Dynamic Growth Model of Fe2al5 During Dissimilar Joining of Al to Steel Using the Variable Polarity Cold Metal Transfer (VP-CMT). J. Mater. Process. Technol. 2022, 302, 117477. DOI: 10.1016/j.jmatprotec.2021.117477.
  • Hu, Y.; Zhang, Y.; Mi, G.; Wang, C.; Zhang, W.; Zhang, X. Effects of Si Contents in Filling Wires on Microstructure Evolution and Properties of Al-Steel Dissimilar Joint by Laser Welding-Brazing. J. Mater. Research Technol. 2021, 15, 1896–1904. DOI: 10.1016/j.jmrt.2021.09.053.
  • Liu, Y.; Zhu, Z.; Che, X.; Li, Y.; Chen, H. Fatigue Properties and Fracture Behavior of Al/Steel Butt Joints Fabricated by Laser‐mig Welding‐brazing. Fatigue Fract. Eng. Mater. Struct. 2022, 2022(8), 1–13. DOI: 10.1111/ffe.13726.
  • Jin, Y.; Jiahao, S.; Chenkai, G.; Yixuan, Z.; Hongbing, L.; Ovliera, J. P.; Zhishui, Y.; Zhishui, Y. Effect of Heat Input on Interfacial Microstructure, Tensile and Bending Properties of Dissimilar Al/Steel Lap Joints by Laser Welding-Brazing. Opt. Laser Technol. 2021, 142, 107218. DOI: 10.1016/j.optlastec.2021.107218.
  • Meng, Y.; Jiang, L.; Cen, L.; Gao, M. Improved Mechanical Properties of Laser-Arc Hybrid Welded Al/Steel Dissimilar Butt-Joint Through Beam Oscillation. Sci. Technol. Weld. Join. 2021, 26(6), 487–492. DOI: 10.1080/13621718.2021.1950499.
  • Sarathchandra, D. T.; Davidson, M. J. Effect of Heat Input on Mechanical and Microstructural Properties of Inconel 625 Depositions Processed in Wire Arc Additive Manufacturing. P. I. Mech. Eng. E.-J. Pro. 2021, 235(5), 1439–1448. DOI: 10.1177/09544089211004718.
  • Kang, K.; Liu, Y.; Li, J.; Liu, C.; Zhen, Z.; Wang, Y.; Sun, Q. Microstructure and Mechanical Properties of Al/Steel Butt Joint by Hybrid CMT Welding with External Axial Magnetic Field. Materials. 2020, 13(16), 3601. DOI: 10.3390/ma13163601.
  • Zhang, Y.; Huang, J.; Cheng, Z.; Ye, Z.; Chi, H.; Peng, L.; Chen, S. Study on MIG-TIG Double-Sided Arc Welding-Brazing of Aluminum and Stainless Steel. Mater. Lett. 2016, 172, 146–148. DOI: 10.1016/j.matlet.2016.02.146.
  • Ye, Z.; Huang, J.; Cheng, Z.; Yang, J.; Chen, S.; Zhao, X. Join Al–Steel Dissimilar Metal by Novel High Frequency Electric Cooperated Arc Welding. Sci. Technol. Weld. Join. 2019, 24(8), 721–723. DOI: 10.1080/13621718.2019.1634306.
  • Ye, Z.; Huang, J.; Cheng, Z.; Wang, S.; Yang, J.; Chen, S.; Zhao, X. Mechanisms of an Innovative Hybrid Arc Welding Process in Enhancing Joint Penetration and Weld Property Control Through Resistive and Induction Heat. J. Manuf. Process. 2021, 72, 500–514. DOI: 10.1016/j.jmapro.2021.10.049.
  • Ye, Z.; Huang, J.; Cheng, Z.; Zhang, Y.; Xie, L.; Yang, J.; Chen, S.; Zhao, X. A Novel High Efficiency Low Heat Input Welding Method: High Frequency Electric Cooperated Arc Welding. Mater. Lett. 2019, 252, 142–145. DOI: 10.1016/j.matlet.2019.05.138.
  • Peng, Y. Z.; Li, C. J.; Yang, J. J.; Zhang, J. T.; Peng, J. B.; Zhou, G. J. … Yi, J. H.; Yi, J. H. Effects of Bismuth on the Microstructure, Properties, and Interfacial Reaction Layers of Sn-9zn-xBi Solders. Metals. 2021, 11(4), 538. DOI: 10.3390/met11040538.
  • Shen, Z.; Chen, J.; Ding, Y.; Hou, J.; Shalchi Amirkhiz, B.; Chan, K.; Gerlich, A. P. Role of Interfacial Reaction on the Mechanical Performance of Al/Steel Dissimilar Refill Friction Stir Spot Welds. Sci. Technol. Weld. Join. 2018, 23(6), 462–477. DOI: 10.1080/13621718.2017.1414022.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.