388
Views
0
CrossRef citations to date
0
Altmetric
Research Articles

Nanoparticle-containing lyophilized dry powder inhaler formulations optimized using central composite design with improved aerodynamic parameters and redispersibility

ORCID Icon
Pages 124-137 | Received 12 Sep 2022, Accepted 04 Jan 2023, Published online: 12 Jan 2023

References

  • Abadelah M, Chrystyn H, Bagherisadeghi G, Abdalla G, Larhrib H. 2018. Study of the emitted dose after two separate inhalations at different inhalation flow rates and volumes and an assessment of aerodynamic characteristics of indacaterol Onbrez Breezhaler® 150 and 300 μg. AAPS PharmSciTech. 19(1):251–261.
  • Adi H, Young PM, Chan H-K, Agus H, Traini D. 2010. Co-spray-dried mannitol–ciprofloxacin dry powder inhaler formulation for cystic fibrosis and chronic obstructive pulmonary disease. Eur J Pharm Sci. 40(3):239–247.
  • Akdag Cayli Y, Sahin S, Buttini F, Balducci AG, Montanari S, Vural I, Oner L. 2017. Dry powders for the inhalation of ciprofloxacin or levofloxacin combined with a mucolytic agent for cystic fibrosis patients. Drug Dev Ind Pharm. 43(8):1378–1389.
  • Akdag Y. 2019. Development of dry powder inhaler formulations for drug delivery systems. J Res Pharm. 23(6):973–987.
  • Akdag Y, Gulsun T, Izat N, Cetin M, Oner L, Sahin S. 2020. Characterization and comparison of deferasirox fast disintegrating tablets prepared by direct compression and lyophilization methods. J Drug Deliv Sci Technol. 57:101760.
  • Akdag Y, Gulsun T, Izat N, Oner L, Sahin S. 2022. Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods. JRP. 26 (2)(26 (2):383–396.
  • Alhajj N, O'Reilly NJ, Cathcart H. 2021. Leucine as an excipient in spray dried powder for inhalation. Drug Discov Today. 26(10):2384–2396.
  • Altay Benetti A, Bianchera A, Buttini F, Bertocchi L, Bettini R. 2021. Mannitol polymorphs as carrier in DPIs formulations: isolation characterization and performance. Pharmaceutics. 13(8):1113.
  • Anhorn MG, Mahler H-C, Langer K. 2008. Freeze drying of human serum albumin (HSA) nanoparticles with different excipients. Int J Pharm. 363(1-2):162–169.
  • Aquino R, Prota L, Auriemma G, Santoro A, Mencherini T, Colombo G, Russo P. 2012. Dry powder inhalers of gentamicin and leucine: formulation parameters, aerosol performance and in vitro toxicity on CuFi1 cells. Int J Pharm. 426(1-2):100–107.
  • Aziz A, Sefidbakht Y, Rezaei S, Kouchakzadeh H, Uskoković V. 2022. Doxorubicin-loaded, pH-sensitive albumin nanoparticles for lung cancer cell targeting. J Pharm Sci. 111(4):1187–1196.
  • Bi R, Shao W, Wang Q, Zhang N. 2008. Spray-freeze-dried dry powder inhalation of insulin-loaded liposomes for enhanced pulmonary delivery. J Drug Target. 16(9):639–648.
  • Bilensoy E, Gürkaynak O, Ertan M, Sen M, Hincal AA. 2008. Development of nonsurfactant cyclodextrin nanoparticles loaded with anticancer drug paclitaxel. J Pharm Sci. 97(4):1519–1529.
  • Chang RYK, Chen L, Chen D, Chan H-K. 2020. Overcoming challenges for development of amorphous powders for inhalation. Expert Opin Drug Deliv. 17(11):1583–1595.
  • Chow AH, Tong HH, Chattopadhyay P, Shekunov BY. 2007. Particle engineering for pulmonary drug delivery. Pharm Res. 24(3):411–437.
  • Claus S, Schoenbrodt T, Weiler C, Friess W. 2011. Novel dry powder inhalation system based on dispersion of lyophilisates. Eur J Pharm Sci. 43(1-2):32–40.
  • Claus S, Weiler C, Schiewe J, Friess W. 2013. Optimization of the fine particle fraction of a lyophilized lysozyme formulation for dry powder inhalation. Pharm Res. 30(6):1698–1713.
  • Cui Y, Zhang X, Wang W, Huang Z, Zhao Z, Wang G, Cai S, Jing H, Huang Y, Pan X, et al. 2018. Moisture-resistant co-spray-dried netilmicin with l-leucine as dry powder inhalation for the treatment of respiratory infections. Pharmaceutics. 10(4):252.
  • Deng J, Huang L, Liu F. 2010. Understanding the structure and stability of paclitaxel nanocrystals. Int J Pharm. 390(2):242–249.
  • Desai NP, Soon-Shiong P, Trieu V, inventors; Abraxis Bioscience LLC, assignee. 2010 Sep 09. Compositions and methods of delivery of pharmacological agents. United States patent US 20,100,226,996.
  • Devi S, Williams D. 2013. Morphological and compressional mechanical properties of freeze-dried mannitol, sucrose, and trehalose cakes. J Pharm Sci. 102(12):4246–4255.
  • de Waard H, De Beer T, Hinrichs WL, Vervaet C, Remon J-P, Frijlink HW. 2010. Controlled crystallization of the lipophilic drug fenofibrate during freeze-drying: elucidation of the mechanism by in-line Raman spectroscopy. AAPS J. 12(4):569–575.
  • Ertugen E, Tunçel A, Yurt F. 2020. Docetaxel loaded human serum albumin nanoparticles; synthesis, characterization, and potential of nuclear imaging of prostate cancer. J Drug Deliv Sci Technol. 55:101410.
  • Franks F. 1998. Freeze-drying of bioproducts: putting principles into practice. Eur J Pharm Biopharm. 45(3):221–229.
  • Gong G, Zhi F, Wang K, Tang X, Yuan A, Zhao L, Ding D, Hu Y. 2011. Fabrication of a nanocarrier system through self-assembly of plasma protein and its tumor targeting. Nanotechnology. 22(29):295603.
  • Grohganz H, Gildemyn D, Skibsted E, Flink JM, Rantanen J. 2010. Towards a robust water content determination of freeze-dried samples by near-infrared spectroscopy. Anal Chim Acta. 676(1-2):34–40.
  • Gryparis E, Mattheolabakis G, Bikiaris D, Avgoustakis K. 2007. Effect of conditions of preparation on the size and encapsulation properties of PLGA-mPEG nanoparticles of cisplatin. Drug Deliv. 14(6):371–380.
  • Gulsun T, Akdag Y, Izat N, Cetin M, Oner L, Sahin S. 2020. Development and characterization of metformin hydrochloride-and glyburide-containing orally disintegrating tablets. Pharm Dev Technol. 25(8):999–1009.
  • Guzmán EAT, Sun Q, Meenach SA. 2019. Development and evaluation of paclitaxel-loaded aerosol nanocomposite microparticles and their efficacy against air-grown lung cancer tumor spheroids. ACS Biomater Sci Eng. 5(12):6570–6580.
  • Han Y, Jin B-S, Lee S-B, Sohn Y, Joung J-W, Lee J-H. 2007. Effects of sugar additives on protein stability of recombinant human serum albumin during lyophilization and storage. Arch Pharm Res. 30(9):1124–1131.
  • Hawe A, Friess W. 2006. Physicohemical characterization of the freezing behavior of mannitol-human serum albumin formulations. AAPS PharmSciTech. 7(4):94–E94.
  • Hertel N, Birk G, Scherließ R. 2020. Performance tuning of particle engineered mannitol in dry powder inhalation formulations. Int J Pharm. 586:119592.
  • Kaialy W, Hussain T, Alhalaweh A, Nokhodchi A. 2014. Towards a more desirable dry powder inhaler formulation: large spray-dried mannitol microspheres outperform small microspheres. Pharm Res. 31(1):60–76.
  • Kaialy W, Nokhodchi A. 2013. Freeze-dried mannitol for superior pulmonary drug delivery via dry powder inhaler. Pharm Res. 30(2):458–477.
  • Kaialy W, Nokhodchi A. 2015. Dry powder inhalers: physicochemical and aerosolization properties of several size-fractions of a promising alterative carrier, freeze-dried mannitol. Eur J Pharm Sci. 68:56–67.
  • Kasper JC, Friess W. 2011. The freezing step in lyophilization: physico-chemical fundamentals, freezing methods and consequences on process performance and quality attributes of biopharmaceuticals. Eur J Pharm Biopharm. 78(2):248–263.
  • Lee HW, Lee CH, Park YS. 2018. Location of stage I–III non‐small cell lung cancer and survival rate: systematic review and meta‐analysis. Thorac Cancer. 9(12):1614–1622.
  • Li S, Wang X, Li W, Yuan G, Pan Y, Chen H. 2016. Preparation and characterization of a novel conformed bipolymer paclitaxel-nanoparticle using tea polysaccharides and zein. Carbohydr Polym. 146:52–57.
  • Li X, Vogt FG, Hayes D Jr, Mansour HM. 2014. Design, characterization, and aerosol dispersion performance modeling of advanced spray-dried microparticulate/nanoparticulate mannitol powders for targeted pulmonary delivery as dry powder inhalers. J Aerosol Med Pulm Drug Deliv. 27(2):81–93.
  • Liggins RT, Hunter W, Burt HM. 1997. Solid-state characterization of paclitaxel. J Pharm Sci. 86(12):1458–1463.
  • Lin J, Huang J, Chen J, Lin Z, Ou Y, Yao L, Zhang X, Kang Q, Pan Y. 2016. Low cytotoxic d-mannitol isolated from the industrial wastewater of Agaricus bisporus. J Food Nutr Res. 4(9):610–614.
  • Malakar J, Nayak AK, Das A. 2013. Modified starch (cationized)–alginate beads containing aceclofenac: formulation optimization using central composite design. Starch/Stärke. 65(7-8):603–612.
  • Momin MA, Sinha S, Tucker IG, Das SC. 2019. Carrier-free combination dry powder inhaler formulation of ethionamide and moxifloxacin for treating drug-resistant tuberculosis. Drug Dev Ind Pharm. 45(8):1321–1331.
  • Morsy M, Abdel-Salam AI, Mostafa M, Elzwawy A. 2022. Promoting the humidity sensing capabilities of titania nanorods/rGO nanocomposite via de-bundling and maximizing porosity and surface area through lyophilization. Micro Nano Eng. 17:100163.
  • Newman S, Busse W. 2002. Evolution of dry powder inhaler design, formulation, and performance. Respir Med. 96(5):293–304.
  • Ohori R, Kiuchi S, Sugiyama S, Miyamoto K, Akita T, Yamashita C. 2020. Efficient optimization of high-dose formulation of novel lyophilizates for dry powder inhalation by the combination of response surface methodology and time-of-flight measurement. Int J Pharm. 581:119255.
  • Pabari RM, Ramtoola Z. 2012. Application of face centred central composite design to optimise compression force and tablet diameter for the formulation of mechanically strong and fast disintegrating orodispersible tablets. Int J Pharm. 430(1-2):18–25.
  • Puri V, Dantuluri AK, Kumar M, Karar N, Bansal AK. 2010. Wettability and surface chemistry of crystalline and amorphous forms of a poorly water soluble drug. Eur J Pharm Sci. 40(2):84–93.
  • Qu N, Sun Y, Li Y, Hao F, Qiu P, Teng L, Xie J, Gao Y. 2019. Docetaxel-loaded human serum albumin (HSA) nanoparticles: synthesis, characterization, and evaluation. Biomed Eng Online. 18(1):11–14.
  • Ramalingam S, Belani CP. 2004. Paclitaxel for non-small cell lung cancer. Expert Opin Pharmacother. 5(8):1771–1780.
  • Rezazadeh M, Davatsaz Z, Emami J, Hasanzadeh F, Jahanian-Najafabadi A. 2018. Preparation and characterization of spray-dried inhalable powders containing polymeric micelles for pulmonary delivery of paclitaxel in lung cancer. J Pharm Pharm Sci. 21(1s):200s–214s.
  • Roscoe JM, Abbatt JP. 2005. Diffuse reflectance FTIR study of the interaction of alumina surfaces with ozone and water vapor. J Phys Chem A. 109(40):9028–9034.
  • Sankarganesh P, Parthasarathy V, Kumar AG, Saraniya M, Udayakumari N, Ragu S. 2022. Development of novel mannitol blended PVA hydrogel membrane and its anticancer and antimicrobial drug delivery potential for wound dressing applications. J Sol-Gel Sci Technol. 103(2):447–456.
  • Shah SP, Misra A. 2004. Liposomal amikacin dry powder inhaler: effect of fines on in vitro performance. AAPS PharmSciTech. 5(4):107–113.
  • Shen Y, Li W. 2018. HA/HSA co-modified erlotinib–albumin nanoparticles for lung cancer treatment. Drug Des Devel Ther. 12:2285–2292.
  • Shur J, Nevell TG, Ewen RJ, Price R, Smith A, Barbu E, Conway JH, Carroll MP, Shute JK, Smith JR. 2008. Cospray-dried unfractionated heparin with L-leucine as a dry powder inhaler mucolytic for cystic fibrosis therapy. J Pharm Sci. 97(11):4857–4868.
  • Sibum I, Hagedoorn P, Kluitman MP, Kloezen M, Frijlink HW, Grasmeijer F. 2019. Dispersibility and storage stability optimization of high dose isoniazid dry powder inhalation formulations with L-leucine or trileucine. Pharmaceutics. 12(1):24.
  • Siegel RL, Miller KD, Fuchs HE, Jemal A. 2022. Cancer statistics, 2022. CA A Cancer J Clin. 72(1):7–33.
  • Telko MJ, Hickey AJ. 2005. Dry powder inhaler formulation. Respir Care. 50(9):1209–1227.
  • Ulubayram K, Eroglu I, Hasirci N. 2002. Gelatin microspheres and sponges for delivery of macromolecules. J Biomater Appl. 16(3):227–241.
  • Wang J-L, Hanafy MS, Xu H, Leal J, Zhai Y, Ghosh D, Williams RO III, Smyth HDC, Cui Z. 2021. Aerosolizable siRNA-encapsulated solid lipid nanoparticles prepared by thin-film freeze-drying for potential pulmonary delivery. Int J Pharm. 596:120215.
  • Xu Y, Harinck L, Lokras AG, Gerde P, Selg E, Sjöberg C-O, Franzyk H, Thakur A, Foged C. 2022. Leucine improves the aerosol performance of dry powder inhaler formulations of siRNA-loaded nanoparticles. Int J Pharm. 621:121758.
  • Yamashita C, Akagi A, Fukunaga Y, inventors; Otsuka Pharmaceutical Co Ltd, assignee. 2010 Jun 15. Dry powder inhalation system for transpulmonary administration. United States patent US773,548,5B2.
  • Yip WL, Gausemel I, Sande SA, Dyrstad K. 2012. Strategies for multivariate modeling of moisture content in freeze-dried mannitol-containing products by near-infrared spectroscopy. J Pharm Biomed Anal. 70:202–211.
  • Zhong Q. 2018. Co-spray dried mannitol/poly (amidoamine)-doxorubicin dry-powder inhaler formulations for lung adenocarcinoma: morphology, in vitro evaluation, and aerodynamic performance. AAPS PharmSciTech. 19(2):531–540.
  • Zillies JC, Zwiorek K, Hoffmann F, Vollmar A, Anchordoquy TJ, Winter G, Coester C. 2008. Formulation development of freeze-dried oligonucleotide-loaded gelatin nanoparticles. Eur J Pharm Biopharm. 70(2):514–521.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.