An analytical approach to cutting force prediction in milling of carbon fiber reinforced polymer laminates

References

• Bhatnagar, N.; Ramakrishnan, N.; Naik, N.K.; Komanduri, R. (1995) On the machining of fiber reinforced plastic (FRP) composite laminates. International Journal of Machine Tools and Manufacture, 35(5): 701–716.
   Web of Science ®Google Scholar
• Chen, Y.; Fu, Y.C.; Su, H.H.; Han, S.C. (2013) Influence of mill geometry on cutting force and surface morphology of multidirectional CFRP. Proc 19th Int. Conf. Compos. Mater., Montreal, Canada.
   Google Scholar
• Girot, F.; Dau, F.; Gutiérrez-Orrantia, M.E. (2017) New analytical model for delamination of CFRP during drilling. Journal of Materials Processing Technology, 240: 332–343.
   Web of Science ®Google Scholar
• Gao, C.Y.; Xiao, J.Z.; Xu, J.H.; Ke, Y.L. (2016) Factor analysis of machining parameters of fiber-reinforced polymer composites based on finite element simulation with experimental investigation. International Journal of Advanced Manufacturing Technology, 83(5): 1113–1125.
   Web of Science ®Google Scholar
• Hintze, W.; Hartmann, D.; Schütte, C. (2011) Occurrence and propagation of delamination during the machining of carbon fibre reinforced plastics (CFRPs) – An experimental study. Composites Science and Technology, 71(15): 1719–1726.
   Web of Science ®Google Scholar
• Henerichs, M.; Voß, R.; Kuster, F. (2015) Machining of carbon fiber reinforced plastics: Influence of tool geometry and fiber orientation on the machining forces. CIRP Journal of Manufacturing Science and Technology, 9: 136–145.
   Web of Science ®Google Scholar
• Han, S.C.; Chen, Y.; Xu, J.H.; Zhou, J.W. (2014) Experimental study of tool wear in milling multidirectional CFRP laminates. Materials Science Forum, 770: 276–280.
   Google Scholar
• Iliescu, D.; Gehin, D.; Iordanoff, I.; Girot, F.; Gutierrez, M. (2010) A discrete element method for the simulation of CFRP cutting. Composites Science and Technology, 70(1): 73–80.
   Web of Science ®Google Scholar
• Karpat, Y.; Bahtiyar, O.; Değer, B. (2012a) Mechanistic force modeling for milling of unidirectional carbon fiber reinforced polymer laminates. International Journal of Machine Tools and Manufacture, 56(2): 79–93.
   Google Scholar
• Karpat, Y.; Bahtiyar, O.; Değer, B. (2012b) Milling force modelling of multidirectional carbon fiber reinforced polymer laminates. Procedia CIRP, 1(1): 460–465.
   Google Scholar
• Kalla, D.; Sheikh-Ahmad, J.; Twomeya J. (2010) Prediction of cutting forces in helical end milling fiber reinforced polymers. International Journal of Machine Tools and Manufacture, 50(10): 882–891.
   Web of Science ®Google Scholar
• Karpat, Y.; Bahtiyar, O.; Değer, B.; Kaftanoğlu, B. (2014) A mechanistic approach to investigate drilling of UD-CFRP laminates with PCD drills. CIRP Annals-Manufacturing Technology, 63(1): 81–84.
   Web of Science ®Google Scholar
• Matsumura, T.; Tamura, S. (2013) Cutting force model in drilling of multi-layered materials. Procedia CIRP, 8: 182–187.
   Google Scholar
• Maegawa, S.; Morikawa, Y.; Hayakawa, S.; Itoigawa, F.; Nakamura, T. (2016) Mechanism for changes in cutting forces for down-milling of unidirectional carbon fiber reinforced polymer laminates: Modeling and experimentation. International Journal of Machine Tools and Manufacture, 100: 7–13.
   Web of Science ®Google Scholar
• Nayak, D.; Bhatnagar, N.; Mahajan, P. (2005) Machining studies of UD-FRP composites part 2: Finite element analysis. Machining Science and Technology, 9(4): 503–528.
   Web of Science ®Google Scholar
• Qi, Z.C.; Zhang, K.F.; Cheng, H.; Wang, D.; Meng, Q.X. (2015) Microscopic mechanism based force prediction in orthogonal cutting of unidirectional CFRP. International Journal of Advanced Manufacturing Technology, 79(5): 1209–1219.
   Web of Science ®Google Scholar
• Rao, G.V.G.; Mahajan, P.; Bhatnagar, N. (2007) Micro-mechanical modeling of machining of FRP composites-cutting force analysis. Composites Science and Technology, 67(3): 579–593.
   Web of Science ®Google Scholar
• Rahmé, P.; Landon, Y.; Lachaud, F.; Piquet, R.; Lagarrigue, P. (2011) Analytical models of composite material drilling. International Journal of Advanced Manufacturing Technology, 52(5): 609–617.
   Web of Science ®Google Scholar
• Salonitis, K.; Pandremenos, J.; Paralikas, J.; Chryssolouris, G. (2010) Multifunctional materials: Engineering applications and processing challenges. International Journal of Advanced Manufacturing Technology, 49(5): 803–826.
   Web of Science ®Google Scholar
• Sahraie Jahromi, A.; Bahr, B. (2010) An analytical method for predicting cutting forces in orthogonal machining of unidirectional composites. Composites Science and Technology, 70(16): 2290–2297.
   Web of Science ®Google Scholar
• Schulze, V.; Becke, C.; Pabst, R. (2011) Specific machining forces and resultant force vectors for machining of reinforced plastics. CIRP Annals-Manufacturing Technology, 60: 69–72.
   Web of Science ®Google Scholar
• Sheikh-Ahmad, J.; Yadav, R. (2008) Model for predicting cutting forces in machining CFRP. International Journal of Materials and Product Technology, 32(2–3): 152–167.
   Web of Science ®Google Scholar
• Sheikh-Ahmad, J.Y. (2009) Machining of Polymer Composites. Springer: New York.
   Google Scholar
• Sheikh-Ahmad, J.; Twomey, J.; Kalla, D.; Lodhia, P. (2007) Multiple regression and committee neural network force prediction models in milling FRP. Machining Science and Technology, 11(3): 391–412.
   Web of Science ®Google Scholar
• Uhlmann, E.; Sammler, F.; Richarz, S.; Heitmüller, F.; Bilz, M. (2014) Machining of carbon fibre reinforced plastics. Procedia CIRP, 24(10): 19–24.
   Google Scholar
• Wang, H.Y.; Qin, X.D. (2016) A mechanistic model for cutting force in helical milling of carbon fiber-reinforced polymers. International Journal of Advanced Manufacturing Technology, 82(9): 1485–1494.
   Web of Science ®Google Scholar
• Wang, D.H.; Ramulu, M.; Arola, D. (1995) Orthogonal cutting mechanisms of graphite/epoxy composite. Part II: multi-directional laminate. International Journal of Machine Tools and Manufacture, 35(12): 1639–1648.
   Google Scholar
• Wang, X.M.; Zhang, L.C. (2003) An experimental investigation into the orthogonal cutting of unidirectional fiber reinforced plastics. International Journal of Machine Tools and Manufacture, 43(10): 1015–1022.
   Web of Science ®Google Scholar
• Xu, W.X.; Zhang, L.C.; Wu, Y.B. (2016) Effect of tool vibration on chip formation and cutting forces in the machining of fiber-reinforced polymer composites. Machining Science and Technology, 20(2): 312–329.
   Web of Science ®Google Scholar
• Zhang, L.C.; Zhang, H.J.; Wang, X.M. (2001) A force prediction model for cutting unidirectional fibre-reinforced plastics. Machining Science and Technology, 5(3): 293–305.
   Web of Science ®Google Scholar
• Zaghbani, I.; Chatelain, J.F.; Songmene, V.; Bérubé, S.; Atarsia, A. (2012) A comprehensive analysis of cutting forces during routing of multilayer carbon fiber-reinforced polymer laminates. Journal of Composite Materials, 46(16): 1955–1971.
   Web of Science ®Google Scholar