Edge micro-creation of Ti(C, N) cermet inserts by micro-abrasive blasting process and its tool performance

References

• Bouzakis, K.-D.; Bouzakis, E.; Skordaris, G.; Makrimallakis, S.; Tsouknidas, A.; Katirtzoglou, G.; Gerardis. S. (2011) Effect of PVD films wet micro-blasting by various Al2O3, grain sizes on the wear behavior of coated tools. Surface & Coatings Technology, 205(19): 128–132.
   Google Scholar
• Bouzakis, K.D.; Bouzakis, E.; Kombogiannis, S.; Makrimallakis, S.; Skordaris, G.; Michailidis, N.; Charalampous, P.; Paraskevopoulou, R.; Saoubi, R. M.; Aurich, J.C.; Barthelmä, F.; Biermann, D.; Denkena, B.; Dimitrov, D.; Engin, S.; Karpuschewski, B.; Klocke, F.; Özel, T.; Poulachon, G.; Rech, J.; Schulze, V.; Settineri, L.; Srivastava, A.; Wegener, K.; Uhlmann, E.; Zeman. P. (2014) Effect of cutting edge preparation of coated tools on their performance in milling various materials. CIRP Journal of Manufacturing Science and Technology, 7(3): 264–273.
   Google Scholar
• Burhanuddin, Y.; Haron, C.H.C.; Ghani, J.A. (2011) The effect of tool edge geometry on tool performance and surface integrity in turning Ti-6Al-4 alloys. Advanced Materials Research, (264-265): 1211–1221.
   Google Scholar
• Cai, D.H.; Qi, H.; Wen, D.H.; Zhang, L.; Yuan, Q.L.; Chen, Z.Z. (2016) Effect of fluid motion on the impact erosion by a micro-particle on quartz crystals. AIP Advances, 6(8): 7030.
   Web of Science ®Google Scholar
• Denkena, B., Lucas, A.; Bassett, E. (2011) Effects of the cutting edge microgeometry on tool wear and its thermo-mechanical load. CIRP Annals Manufacturing Technology, 60(1): 73–76
   Web of Science ®Google Scholar
• Evans, A.G.; Gulden, M.E.; Rosenblatt, M. (1978) Impact damage in brittle materials in the elastic-plastic response regime. Proceedings of the Royal Society A：Mathematical, Physical and Engineering Sciences, 361(1706): 343–365.
   Google Scholar
• Finnie, I. (1972) Some observations on the erosion of ductile metals. Wear, 19(1): 81–90.
   Web of Science ®Google Scholar
• Fulemova, J.; Janda, Z. (2014) Influence of the cutting edge radius and the cutting edge preparation on tool life and cutting forces at inserts with wiper geometry. Procedia Engineering, 69: 565–573.
   Google Scholar
• Guo, P.; Zou, B.; Huang, C.Z.; Gao, H.B. (2017) Study on microstructure, mechanical properties and machinability of efficiently additive manufactured AISI 316L stainless steel by high-power direct laser deposition. Journal of Materials Processing Technology, 240: 12–22.
   Web of Science ®Google Scholar
• Ji, W.; Zou, B.; Huang, C.; Huang, C.; Liu, Y.; Guo, P. (2016) Microstructure and mechanical properties of self-diffusion gradient cermet composite tool materials with different characteristics of surface layer. Ceramics International, 42(16): 19156–19166.
   Web of Science ®Google Scholar
• Ji, W.; Zou, B.; Liu, Y.; Huang, C.; Guo, P. (2017) Frictional behavior and wear resistance performance of gradient cermet composite tool materials sliding against hard materials. Ceramics International, 43: 7816–7826.
   Web of Science ®Google Scholar
• Ji, W.B.; Zou, B.; Zhang, S.; Xing, H.Y.; Yun, H.; Wang, Y.S. (2018) Design and fabrication of gradient cermet composite cutting tool, and its cutting performance. Journal of Alloys and Compounds, 732: 25–31.
   Web of Science ®Google Scholar
• Krolczyk, G.; Nieslony, P.; Legutko, S. (2014) Microhardness and surface integrity in turning process of duplex stainless steel (DSS) for different cutting conditions. Journal of Materials Engineering and Performance, 23(3): 859–866.
   Web of Science ®Google Scholar
• Krolczyk, G.M.; Nieslony, P.; Legutko, S. (2015) Determination of tool life and research wear during duplex stainless steel turning. Archives of Civil and Mechanical Engineering, 15(2): 347–354.
   Web of Science ®Google Scholar
• Li, S.S.; Zou, B.; Xu, K.T.; Wang, Y.S. (2019) Machined channel quality and tool life using cermet micro-mill in micro-milling aluminum alloy. International Journal Advanced Manufacturing Technology, 101: 2205–2216.
   Web of Science ®Google Scholar
• Liu, C.; Liu, Z.; Wang, B. (2017) Modification of surface morphology to enhance tribological properties for CVD coated cutting tools through wet micro-blasting post-process. Ceramics International, 44(3): 3430–3490.
   Web of Science ®Google Scholar
• Lianjie, M.; Chen, L.; Chen, J.; Li, W.; Tan, Y.; Wang, C.; Zhou, Y. (2017) Prediction model and simulation of cutting force in turning hard-brittle materials. International Journal of Advanced Manufacturing Technology, 91: 165–174.
   Web of Science ®Google Scholar
• Qi, H., Wen, D.H.; Yuan, Q.L.; Zhang, L.; Chen, Z.Z. (2017) Numerical investigation on particle impact erosion in ultrasonic-assisted abrasive slurry jet micro-machining of glasses. Powder Technology, 314: 627–634.
   Web of Science ®Google Scholar
• Shaw, M.C. (2005) Metal Cutting Principle. 2nd ed. New York: Oxford University.
   Google Scholar
• Thiele, J.D.; Melkote, S.N. (1999) Effect of cutting edge geometry and workpiece hardness on surface generation in the finish hard turning of AISI 52100 steel. Journal of Materials Processing Technology, 94(2/3): 216–226
   Web of Science ®Google Scholar
• Wang, Y.S.; Zou, B.; Huang, C.Z. (2019a) Tool wear mechanisms and micro-channels quality in micro-machining of Ti-6Al-4V alloy using the Ti(C7N3)-based cermet micro-mills. Tribology International, 134: 60–76.
   Web of Science ®Google Scholar
• Wang, Y.S.; Zou, B; Huang, C.Z.; Qi, H.; Song, J.P. (2019b) Feasibility study of the Ti(C7N3)-based cermet micro-mill based on dynamic fatigue behavior and modeling of the contact stress distribution on the round cutting edge. International Journal of Mechanical Sciences, 155: 143–158.
   Web of Science ®Google Scholar
• Wu, Q.; Xu, W.; Zhang, L.C. (2018) A micromechanics analysis of the material removal mechanisms in the cutting of ceramic particle reinforced metal matrix composites. Machining Science and Technology, 22(4): 638–651.
   Web of Science ®Google Scholar
• Wyen, C.F.; Wegener, K. (2010) Influence of cutting edge radius on cutting forces in machining titanium. CIRP Annals Manufacturing Technology, 59(1): 93–96.
   Web of Science ®Google Scholar
• Yang, M.; Choi, J.; Lee, J.; Hur, N.; Kim, D. (2014) Wet blasting as a deburring process for aluminum. Journal of Materials Processing Technology, 214(3): 524–530
   Web of Science ®Google Scholar
• Yang, S.; Hu, S.G.; Wang, Z.L.; Yao, W.L. (2008) Cutting depth model of abrasive water jet based on artificial BP neural network. University of Shanghai for Science and Technology, 30(6): 528–530.
   Google Scholar
• Zhang, S.; Zou, B.; Liu, Y.N.; Wang, Y.S.; Huang, C.Z.; Liu, Z.Q. (2018) Edge passivation and quality of carbide cutting inserts treated by wet micro-abrasive blasting. International Journal of Advanced Manufacturing Technology, 96: 2307–2318.
   Web of Science ®Google Scholar
• Zheng, X. (2003) Wavelet neural network and its application (Master's thesis), Chongqing (in Chinese).
   Google Scholar
• Zou, B.; Ji, W.; Huang, C.; Xu, K.; Li, S. (2014) Degradation of strength properties and its fracture behaviour of TiB2-TiC-based composite ceramic cutting tool materials at the high temperature. International Journal of Refractory Metals and Hard Materials, 47: 1–11.
   Web of Science ®Google Scholar