Development of Protruded Textured HSS Cutting Tool and Study of Its Impact on Cutting Performance during Dry Turning of Al 6063 Alloy

References

• Bhardwaj, V., R.K. Pandey, and V.K. Agarwal. 2017. “Experimental Investigations for Tribo-dynamic Behaviours of Conventional and Textured Races Ball Bearings Using Fresh and MoS2blended Greases.” Tribology International 113: 149–168. doi:10.1016/j.triboint.2016.12.028.
   Web of Science ®Google Scholar
• Chen, H.L., Q. Chen, and A. Engström. 2018. “Development and Applications of the TCAL Aluminum Alloy Database, Calphad Comput.” Computer Coupling of Phase Diagrams and Thermochemistry 62: 154–171. doi:10.1016/j.calphad.2018.05.010.
   Web of Science ®Google Scholar
• Devaraj, S, R Malkapuram, and B Singaravel. 2021. “Performance Analysis of Micro Textured Cutting Insert Design Parameters on Machining of Al-MMC in Turning Process.” The International Journal of Lightweight Materials and Manufacture 4: 210–217. doi:10.1016/j.ijlmm.2020.11.003.
   Google Scholar
• Goindi, G.S., and P. Sarkar. 2017. “Dry Machining: A Step Towards Sustainable Machining E Challenges and Future Directions.” Journal of Cleaner Production 165: 1557–1571. doi:10.1016/j.jclepro.2017.07.235.
   Web of Science ®Google Scholar
• Machado, A.R., J. Wallbank, I.R. Pashby, and E.O. Ezugwu. 1998. “Tool Performance and Chip Control When Machining Ti6A14V and Inconel 901 Using High Pressure Coolant Supply.” Machining Science and Technology 2: 1–12. doi:10.1080/10940349808945655.
   Web of Science ®Google Scholar
• Obikawa, T., A. Kamio, H. Takaoka, and A. Osada. 2011. “Micro-texture at the Coated Tool Face for High Performance Cutting.” International Journal of Machine Tools and Manufacture 51: 966–972. doi:10.1016/j.ijmachtools.2011.08.013.
   Web of Science ®Google Scholar
• Prasad, K.N., I. Syed, and S.K. Subbu. 2019. “Laser Dimple Texturing – Applications, Process, Challenges, and Recent Developments: A Review.” Australian Journal of Mechanical Engineering 4846. doi:10.1080/14484846.2019.1705533.
   Google Scholar
• Prasad, KN, and I Syed. 2021. “Surface Texturing and Laser Shock Peening Processes on High-Speed Steel Tool for Sustainable Machining.” Arabian Journal for Science and Engineering 1–12. doi:10.1007/s13369-021-06367-z.
   Google Scholar
• Prasad, KN, and I Syed. 2020. “Influence of Surface Textures by Ink-Jet Print Followed by Chemical Etching Process on the Performance of HSS Cutting Tool.“ In Voruganti, Hari Kumar, K, Kiran Kumar, P, Vamsi Krishna, and Xiaoliang, Jin. Advances in Applied Mechanical Engineering, 603–610. doi:10.1007/978-981-15-1201-8_67. Singapore: Springer.
   Google Scholar
• Ranjan, P., and S.S. Hiremath. 2019. “Role of Textured Tool in Improving Machining Performance: A Review.” Journal of Manufacturing Processes 43: 47–73. doi:10.1016/j.jmapro.2019.04.011.
   Web of Science ®Google Scholar
• Rathod, P., S. Aravindan, and P. Venkateswara Rao. 2016. “Performance Evaluation of Novel Micro-textured Tools in Improving the Machinability of Aluminum Alloy (Al 6063).” Procedia Technology 23: 296–303. doi:10.1016/j.protcy.2016.03.030.
   Google Scholar
• Roy, RS, S Dash, TR Mahapatra, D Mishra, and S Jaypuria. 2021. “Cutting Performance Analysis of Surface Textured Tools in Dry Turning: Optimisation of Process Parameters. In E3S Web of Conferences.” EDP Sciences 39. doi:10.1051/e3sconf/202130901164.
   Google Scholar
• Saeidi, K.W. F., B. Meylan, P. Hoffmann, and K. Wasmer. 2016. “Effect of Surface Texturing on Cast Iron Reciprocating against Steel under Starved Lubrication Conditions: A Parametric Study.” Wear 348: 17–26. doi:10.1016/j.wear.2015.10.020.
   Web of Science ®Google Scholar
• Santos, M.C., A.R. Machado, W.F. Sales, M.A.S. Barrozo, and E.O. Ezugwu. 2016. “Machining of Aluminum Alloys: A Review.” The International Journal of Advanced Manufacturing Technology 86: 3067–3080. doi:10.1007/s00170-016-8431-9.
   Web of Science ®Google Scholar
• Sasi, R., S. Kanmani Subbu, and I.A. Palani. 2017. “Performance of Laser Surface Textured High Speed Steel Cutting Tool in Machining of Al7075-T6 Aerospace Alloy.” Surface and Coatings Technology 313: 337–346. doi:10.1016/j.surfcoat.2017.01.118.
   Web of Science ®Google Scholar
• Sawant, M.S., N.K. Jain, and I.A. Palani. 2018. “Influence of Dimple and Spot-texturing of HSS Cutting Tool on Machining Of.” Journal of Materials Processing Technology 261: 1–11. doi:10.1016/j.jmatprotec.2018.05.032.
   Web of Science ®Google Scholar
• Sharma, V., and P.M. Pandey. 2016. “Recent Advances in Turning with Textured Cutting Tools: A Review.” Journal of Cleaner Production 137: 701–715. doi:10.1016/j.jclepro.2016.07.138.
   Web of Science ®Google Scholar
• Shgaw, M. 2005. Metal Cutting Principles. New York: Oxford University Press.
   Google Scholar
• Siju, AS, KK Gajrani, and SS. Joshi. 2021. “Dual Textured Carbide Tools for Dry Machining of Titanium Alloys.” International Journal of Refractory Metals and Hard Materials 94: 105403. doi:10.1016/j.ijrmhm.2020.105403.
   Web of Science ®Google Scholar
• Singh, B., R. Sasi, S. Kanmani Subbu, and B. Muralidharan. 2019. “Electric Discharge Texturing of HSS Cutting Tool and Its Performance in Dry Machining of Aerospace Alloy, J. Brazilian Soc.” Journal of Mechanical Engineering Science 41. doi:10.1007/s40430-019-1654-6.
   Google Scholar
• Sivaiah, P, M Revantha Kumar, S Bala Subramanyam, and KL Prasad. 2021. “A Comparative Study on Different Textured and Untextured Tools Performance in Turning Process.” Materials and Manufacturing Processes 36: 926–935. doi:10.1080/10426914.2020.1866201.
   Web of Science ®Google Scholar
• Soni, H, and PM. Mashinini. 2021. “An Analysis on Tool-Chip Interaction during Dry Machining of SS316 Using Textured Carbide Tools.” Arabian Journal for Science and Engineering 46: 7611–7621. doi:10.1007/s13369-021-05499-6.
   Web of Science ®Google Scholar
• Thomas, S.J., and K. Kalaichelvan. 2018. “Comparative Study of the Effect of Surface Texturing on Cutting Tool in Dry Cutting.” Materials and Manufacturing Processes 6914. doi:10.1080/10426914.2017.1376070.
   Google Scholar
• Vasumathy, D, and A. Meena. 2017. “Influence of Micro Scale Textured Tools on Tribological Properties at Tool-chip Interface in Turning AISI 316 Austenitic Stainless Steel.” Wear 376: 1747–1758. doi:10.1016/j.wear.2017.01.024.
   Web of Science ®Google Scholar
• Wang, Q, Y Yang, P Yao, Z Zhang, S Yu, H Zhu, and C. Huang. 2021. “Friction and Cutting Characteristics of Micro-textured Diamond Tools Fabricated with Femtosecond Laser.” Tribology International 154: 106720. doi:10.1016/j.triboint.2020.106720.
   Web of Science ®Google Scholar
• Xu, Y, J Yu, J Geng, R Abuflaha, D Olson, X Hu, and WT Tysoe. 2018. “Characterization of the Tribological Behavior of the Textured Steel Surfaces Fabricated by Photolithographic Etching.” Tribology Letters 66: 1–15. doi:10.1007/s11249-018-1003-4.
   Web of Science ®Google Scholar