1,146
Views
10
CrossRef citations to date
0
Altmetric
Articles

Study Of the compression behaviours of 3D-printed PEEK/CFR-PEEK sandwich composite structures

, , &
Pages 138-155 | Received 04 Oct 2021, Accepted 02 Dec 2021, Published online: 10 Dec 2021

References

  • Ahmed, S. W., G. Hussain, K. Altaf, S. Ali, M. Alkahtani, M. H. Abidi, and A. Alzabidi. 2020. “On the Effects of Process Parameters and Optimization of Interlaminate Bond Strength in 3D Printed ABS/CF-PLA Composite.” Polymers (Basel) 12 (9): 2155.
  • Arif, M. F., S. Kumar, K. M. Varadarajan, and W. J. Cantwell. 2018. “Performance of Biocompatible PEEK Processed by Fused Deposition Additive Manufacturing.” Materials & Design 146: 249–259.
  • Arif, M. F., H. Alhashmi, K. M. Varadarajan, J. H. Koo, A. J. Hart, and S. Kumar. 2020. “Multifunctional Performance of Carbon Nanotubes and Graphene Nanoplatelets Reinforced PEEK Composites Enabled via FFF Additive Manufacturing.” Composites Part B: Engineering 184: 107625.
  • Bakis, C. E., R. T. Haluza, J. Bartolai, J. J. Kim, and T. W. Simpson. 2019. “Assessment of Anisotropic Mechanical Properties of a 3D Printed Carbon Whisker Reinforced Composite.” Advanced Composite Materials 28 (5): 545–560.
  • Basgul, C., T. Yu, D. W. Macdonald, R. Siskey, M. Marcolongo, and S. M. Kurtz. 2018. “Structure-Property Relationships for 3D Printed PEEK Intervertebral Lumbar Cages Produced Using Fused Filament Fabrication.” Journal of Materials Research 33 (14): 2040–2051.
  • Berretta, S., R. Davies, Y. T. Shyng, Y. Wang, and O. Ghita. 2017. “Fused Deposition Modelling of High Temperature Polymers: Exploring CNT PEEK Composites.” Polymer Testing 63: 251–262.
  • Bezek, L. B., M. P. Cauchi, R. De Vita, J. R. Foerst, and C. B. Williams. 2020. “3D Printing Tissue-Mimicking Materials for Realistic Transseptal Puncture Models.” Journal of the Mechanical Behavior of Biomedical Materials 110: 103971.
  • Caminero, M. A., J. M. Chacón, I. García-Moreno, and J. M. Reverte. 2018. “Interlaminar Bonding Performance of 3D Printed Continuous Fibre Reinforced Thermoplastic Composites Using Fused Deposition Modelling.” Polymer Testing 68: 415–423.
  • Daminabo, S. C., S. Goel, S. A. Grammatikos, H. Y. Nezhad, and V. K. Thakur. 2020. “Fused Deposition Modeling-Based Additive Manufacturing (3D Printing): Techniques for Polymer Material Systems.” Materials Today Chemistry 16: 100248.
  • Deng, X., Z. Zeng, B. Peng, S. Yan, and W. Ke. 2018. “Mechanical Properties Optimization of Poly-Ether-Ether-Ketone via Fused Deposition Modeling.” Materials (Basel) 11 (2): 216.
  • Ding, S., B. Zou, P. Wang, and H. Ding. 2019. “Effects of Nozzle Temperature and Building Orientation on Mechanical Properties and Microstructure of PEEK and PEI Printed by 3D-FDM.” Polymer Testing 78: 105948.
  • Gao, X., S. Qi, X. Kuang, Y. Su, J. Li, and D. Wang. 2021. “Fused Filament Fabrication of Polymer Materials: A Review of Interlayer Bond.” Additive Manufacturing 37: 101658.
  • Geng, P., J. Zhao, W. Wu, W. Ye, Y. Wang, S. Wang, and S. Zhang. 2019. “Effects of Extrusion Speed and Printing Speed on the 3D Printing Stability of Extruded PEEK Filament.” Journal of Manufacturing Processes 37: 266–273.
  • Goh, G. D., S. L. Sing, Y. F. Lim, J. L. J. Thong, Z. K. Peh, S. R. Mogali, and W. Y. Yeong. 2021a. “Machine Learning for 3D Printed Multi-Materials Tissue-Mimicking Anatomical Models.” Materials & Design 211: 110125.
  • Goh, G. D., W. Toh, Y. L. Yap, T. Y. Ng, and W. Y. Yeong. 2021b. “Additively Manufactured Continuous Carbon Fiber-Reinforced Thermoplastic for Topology Optimized Unmanned Aerial Vehicle Structures.” Composites Part B: Engineering 216: 108840.
  • Goh, G. D., Y. L. Yap, H. K. J. Tan, S. L. Sing, G. L. Goh, and W. Y. Yeong. 2019. “Process–Structure–Properties in Polymer Additive Manufacturing via Material Extrusion: A Review.” Critical Reviews in Solid State and Materials Sciences 45 (2): 113–133.
  • Goh, G. D., and Yeong, W. Y. 2018. “Mode I Interlaminar Fracture Toughness of Additively Manufactured Carbon Fibre Thermoplastic.” Proceedings of the 3rd International Conference on Progress in Additive Manufacturing, 505–510.
  • Haleem, A., and M. Javaid. 2019. “Polyether Ether Ketone (PEEK) and its 3D Printed Implants Applications in Medical Field: An Overview.” Clinical Epidemiology and Global Health 7 (4): 571–577.
  • Han, X., D. Yang, C. Yang, S. Spintzyk, L. Scheideler, P. Li, D. Li, J. Geis-Gerstorfer, and F. Rupp. 2019. “Carbon Fiber Reinforced PEEK Composites Based on 3D-Printing Technology for Orthopedic and Dental Applications.” Journal of Clinical Medicine 8 (2): 240.
  • Hou, Y. H., W. G. Wang, and P. Bartolo. 2020. “Investigating the Effect of Carbon Nanomaterials Reinforcing Poly(Epsilon-Caprolactone) Printed Scaffolds for Bone Repair Applications.” International Journal of Bioprinting 6 (2): 61–69.
  • Hu, B., X. Duan, Z. Xing, Z. Xu, C. Du, H. Zhou, R. Chen, and B. Shan. 2019. “Improved Design of Fused Deposition Modeling Equipment for 3D Printing of High-Performance PEEK Parts.” Mechanics of Materials 137: 103139.
  • Iragi, M., C. Pascual-González, A. Esnaola, C. S. Lopes, and L. Aretxabaleta. 2019. “Ply and Interlaminar Behaviours of 3D Printed Continuous Carbon Fibre-Reinforced Thermoplastic Laminates; Effects of Processing Conditions and Microstructure.” Additive Manufacturing 30: 100884.
  • Kluczynski, J., L. Sniezek, A. Kravcov, K. Grzelak, P. Svoboda, I. Szachogluchowicz, O. Franek, N. Morozov, J. Torzewski, and P. Kubecek. 2020. “The Examination of Restrained Joints Created in the Process of Multi-Material FFF Additive Manufacturing Technology.” Materials (Basel) 13 (4): 903.
  • Kumar, R., M. Kumar, and J. S. Chohan. 2021. “The Role of Additive Manufacturing for Biomedical Applications: A Critical Review.” Journal of Manufacturing Processes 64: 828–850.
  • Kurtz, Steven M. 2019. PEEK Biomaterials Handbook. 2nd ed. United Kingdom: William Andrew Publishing.
  • Liao, C., Y. Li, and S. C. Tjong. 2020. “Polyetheretherketone and Its Composites for Bone Replacement and Regeneration.” Polymers (Basel) 12 (12): 2858.
  • Lin, W., H. Shen, G. Xu, L. Zhang, J. Fu, and X. Deng. 2018. “Single-layer Temperature-Adjusting Transition Method to Improve the Bond Strength of 3D-Printed PCL/PLA Parts.” Composites Part A: Applied Science and Manufacturing 115: 22–30.
  • Luo, M., X. Tian, W. Zhu, and D. Li. 2018. “Controllable Interlayer Shear Strength and Crystallinity of PEEK Components by Laser-Assisted Material Extrusion.” Journal of Materials Research 33 (11): 1632–1641.
  • Luo, M., X. Tian, J. Shang, W. Zhu, D. Li, and Y. Qin. 2019. “Impregnation and Interlayer Bonding Behaviours of 3D-Printed Continuous Carbon-Fiber-Reinforced Poly-Ether-Ether-Ketone Composites.” Composites Part A: Applied Science and Manufacturing 121: 130–138.
  • Luo, M., X. Tian, J. Shang, J. Yun, W. Zhu, D. Li, and Y. Qin. 2020. “Bi-scale Interfacial Bond Behaviors of CCF/PEEK Composites by Plasma-Laser Cooperatively Assisted 3D Printing Process.” Composites Part A: Applied Science and Manufacturing 131: 105812.
  • Ma, H., A. Suonan, J. Zhou, Q. Yuan, L. Liu, X. Zhao, X. Lou, C. Yang, D. Li, and Y.-G. Zhang. 2021. “PEEK (Polyether-Ether-Ketone) and its Composite Materials in Orthopedic Implantation.” Arabian Journal of Chemistry 14 (3): 102977.
  • Manzoor, F., A. Golbang, S. Jindal, D. Dixon, A. Mcilhagger, E. Harkin-Jones, D. Crawford, and E. Mancuso. 2021. “3D Printed PEEK/HA Composites for Bone Tissue Engineering Applications: Effect of Material Formulation on Mechanical Performance and Bioactive Potential.” Journal of the Mechanical Behavior of Biomedical Materials 121: 104601.
  • Mohan, N., P. Senthil, S. Vinodh, and N. Jayanth. 2017. “A Review on Composite Materials and Process Parameters Optimisation for the Fused Deposition Modelling Process.” Virtual and Physical Prototyping 12 (1): 47–59.
  • Prajapati, H., S. S. Salvi, D. Ravoori, M. Qasaimeh, A. Adnan, and A. Jain. 2021. “Improved Print Quality in Fused Filament Fabrication Through Localized Dispensing of hot air Around the Deposited Filament.” Additive Manufacturing 40: 101917.
  • Pu, J., C. Mcilroy, A. Jones, and I. Ashcroft. 2021. “Understanding Mechanical Properties in Fused Filament Fabrication of Polyether Ether Ketone.” Additive Manufacturing 37: 101673.
  • Qu, H. 2020. “Additive Manufacturing for Bone Tissue Engineering Scaffolds.” Materials Today Communications 24: 101024.
  • Rafiee, M., R. D. Farahani, and D. Therriault. 2020. “Multi-Material 3D and 4D Printing: A Survey.” Advanced Science 7 (12): 1902307.
  • Ravoori, D., S. Salvi, H. Prajapati, M. Qasaimeh, A. Adnan, and A. Jain. 2021. “Void Reduction in Fused Filament Fabrication (FFF) Through in Situ Nozzle-Integrated Compression Rolling of Deposited Filaments.” Virtual and Physical Prototyping 16 (2): 146–159.
  • Ribeiro, M., O. Sousa Carneiro, and A. Ferreira Da Silva. 2019. “Interface Geometries in 3D Multi-Material Prints by Fused Filament Fabrication.” Rapid Prototyping Journal 25 (1): 38–46.
  • Rinaldi, M., T. Ghidini, F. Cecchini, A. Brandao, and F. Nanni. 2018. “Additive Layer Manufacturing of Poly (Ether Ether Ketone) via FDM.” Composites Part B: Engineering 145: 162–172.
  • Ruiz, O. G., and Y. Dhaher. 2021. “Multi-color and Multi-Material 3D Printing of Knee Joint Models.” 3D Printing in Medicine 7 (1): 12.
  • Singh, S., C. Prakash, and S. Ramakrishna. 2019. “3D Printing of Polyether-Ether-Ketone for Biomedical Applications.” European Polymer Journal 114: 234–248.
  • Somireddy, M., and A. Czekanski. 2020. “Anisotropic Material Behavior of 3D Printed Composite Structures – Material Extrusion Additive Manufacturing.” Materials & Design 195: 108953.
  • Sommacal, S., A. Matschinski, K. Drechsler, and P. Compston. 2021. “Characterisation of Void and Fiber Distribution in 3D Printed Carbon-Fiber/PEEK Using X-ray Computed Tomography.” Composites Part A: Applied Science and Manufacturing 149: 106487.
  • Stepashkin, АА, D. I. Chukov, F. S. Senatov, A. I. Salimon, A. M. Korsunsky, and S. D. Kaloshkin. 2018. “3D-printed PEEK-Carbon Fiber (CF) Composites: Structure and Thermal Properties.” Composites Science and Technology 164: 319–326.
  • Su, Y., J. He, N. Jiang, H. Zhang, L. Wang, X. Liu, D. Li, and Z. Yin. 2020. “Additively-manufactured Poly-Ether-Ether-Ketone (PEEK) Lattice Scaffolds with Uniform Microporous Architectures for Enhanced Cellular Response and Soft Tissue Adhesion.” Materials & Design 191: 108671.
  • Tamburrino, F., S. Graziosi, and M. Bordegoni. 2019. “The Influence of Slicing Parameters on the Multi-Material Adhesion Mechanisms of FDM Printed Parts: an Exploratory Study.” Virtual and Physical Prototyping 14 (4): 316–332.
  • Tseng, J.-W., C.-Y. Liu, Y.-K. Yen, J. Belkner, T. Bremicker, B. H. Liu, T.-J. Sun, and A.-B. Wang. 2018. “Screw Extrusion-Based Additive Manufacturing of PEEK.” Materials & Design 140: 209–221.
  • Vaezi, M., S. Chianrabutra, B. Mellor, and S. Yang. 2013. “Multiple Material Additive Manufacturing – Part 1: a Review.” Virtual and Physical Prototyping 8 (1): 19–50.
  • Vaezi, M., and S. Yang. 2015. “Extrusion-based Additive Manufacturing of PEEK for Biomedical Applications.” Virtual and Physical Prototyping 10 (3): 123–135.
  • Verma, S., N. Sharma, S. Kango, and S. Sharma. 2021. “Developments of PEEK (Polyetheretherketone) as a Biomedical Material: A Focused Review.” European Polymer Journal 147: 110295.
  • Wang, P., B. Zou, S. Ding, C. Huang, Z. Shi, Y. Ma, and P. Yao. 2020. “Preparation of Short CF/GF Reinforced PEEK Composite Filaments and Their Comprehensive Properties Evaluation for FDM-3D Printing.” Composites Part B: Engineering 198: 108175.
  • Wang, P., B. Zou, H. Xiao, S. Ding, and C. Huang. 2019. “Effects of Printing Parameters of Fused Deposition Modeling on Mechanical Properties, Surface Quality, and Microstructure of PEEK.” Journal of Materials Processing Technology 271: 62–74.
  • Wang, Y., W. D. Muller, A. Rumjahn, and A. Schwitalla. 2020. “Parameters Influencing the Outcome of Additive Manufacturing of Tiny Medical Devices Based on PEEK.” Materials (Basel) 13 (2): 466.
  • Wu, W. Z., P. Geng, G. Li, D. Zhao, H. Zhang, and J. Zhao. 2015. “Influence of Layer Thickness and Raster Angle on the Mechanical Properties of 3D-Printed PEEK and a Comparative Mechanical Study Between PEEK and ABS.” Materials (Basel) 8 (9): 5834–5846.
  • Wu, W. Z., P. Geng, J. Zhao, Y. Zhang, D. W. Rosen, and H. B. Zhang. 2014. “Manufacture and Thermal Deformation Analysis of Semicrystalline Polymer Polyether Ether Ketone by 3D Printing.” Materials Research Innovations 18 (sup5): S5-12–S15-16.
  • Yang, C., X. Tian, D. Li, Y. Cao, F. Zhao, and C. Shi. 2017a. “Influence of Thermal Processing Conditions in 3D Printing on the Crystallinity and Mechanical Properties of PEEK Material.” Journal of Materials Processing Technology 248: 1–7.
  • Yang, C., B. Wang, D. Li, and X. Tian. 2017b. “Modelling and Characterisation for the Responsive Performance of CF/PLA and CF/PEEK Smart Materials Fabricated by 4D Printing.” Virtual and Physical Prototyping 12 (1): 69–76.
  • Yang, D., Y. Cao, Z. Zhang, Y. Yin, and D. Li. 2021. “Effects of Crystallinity Control on Mechanical Properties of 3D-Printed Short-Carbon-Fiber-Reinforced Polyether Ether Ketone Composites.” Polymer Testing 97: 107149.
  • Yang, Y. W., G. Y. Wang, H. X. Liang, C. D. Gao, S. P. Peng, L. D. Shen, and C. J. Shuai. 2019. “Additive Manufacturing of Bone Scaffolds.” International Journal of Bioprinting 5: 1.
  • Yin, J., C. Lu, J. Fu, Y. Huang, and Y. Zheng. 2018. “Interfacial Bonding During Multi-Material Fused Deposition Modeling (FDM) Process due to Inter-Molecular Diffusion.” Materials & Design 150: 104–112.
  • Zanjanijam, A. R., I. Major, J. G. Lyons, U. Lafont, and D. M. Devine. 2020. “Fused Filament Fabrication of PEEK: A Review of Process-Structure-Property Relationships.” Polymers (Basel) 12 (8): 1665.
  • Zhang, C., L. Wang, J. Kang, O. M. Fuentes, and D. Li. 2020. “Bionic Design and Verification of 3D Printed PEEK Costal Cartilage Prosthesis.” Journal of the Mechanical Behavior of Biomedical Materials 103: 103561.
  • Zhao, W., Z. Huang, L. Liu, W. Wang, J. Leng, and Y. Liu. 2021. “Porous Bone Tissue Scaffold Concept Based on Shape Memory PLA/Fe3O4.” Composites Science and Technology 203: 108563.
  • Zheng, J., J. Kang, C. Sun, C. Yang, L. Wang, and D. Li. 2021. “Effects of Printing Path and Material Components on Mechanical Properties of 3D-Printed Polyether-Ether-Ketone/Hydroxyapatite Composites.” Journal of the Mechanical Behavior of Biomedical Materials 118: 104475.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.