669
Views
0
CrossRef citations to date
0
Altmetric
Research Article

Effect of acetone treatment and copper oxide coating on the mechanical and wear properties of 3D-printed acrylonitrile butadiene styrene structures

ORCID Icon, , , ORCID Icon & ORCID Icon
Article: e2345774 | Received 24 Jan 2024, Accepted 13 Apr 2024, Published online: 27 Apr 2024

References

  • Louda P. Applications of thin coatings in automotive industry. J Achievements Mater Manuf Eng. 2007;24(1):51–56.
  • Wang Z, Wang J, Li M, et al. Three-dimensional printed acrylonitrile butadiene styrene framework coated with Cu-BTC metal-organic frameworks for the removal of methylene blue. Sci Rep. 2014;4(1):5939. doi:10.1038/srep05939
  • Park S-S, Lee Y-S, Lee S-W, et al. Facile surface treatment of 3D-printed PLA filter for enhanced graphene oxide doping and effective removal of cationic dyes. Polymers. 2023;15(2):269. doi:10.3390/polym15020269
  • Galeja M, Hejna A, Kosmela P, et al. Static and dynamic mechanical properties of 3D printed ABS as a function of raster angle. Materials. 2020;13(2):297. doi:10.3390/ma13020297
  • Yang S, Kang Z, Guo T. Preparation and conductive property of Cu coatings and Cu-graphene composite coatings on ABS substrate. Nanotechnology. 2020;31(19):195710. doi:10.1088/1361-6528/ab703e
  • Gui-Xiang W, Ning L, Hui-Li H, et al. Process of direct copper plating on ABS plastics. Appl Surf Sci. 2006;253(2):480–484. doi:10.1016/j.apsusc.2005.12.106
  • Tang X, Cao M, Bi C, et al. Research on a new surface activation process for electroless plating on ABS plastic. Mater Lett. 2008;62(6-7):1089–1091. doi:10.1016/j.matlet.2007.07.055
  • Nigam S, Patel SK, Mahapatra SS. Copper plating On Abs plastic By thermal spray. Int J Mech Prod Eng. 2015;3(6):115–119.
  • Zhang H, Kang Z, Sang J, et al. Surface metallization of ABS plastics for nickel plating by molecules grafted method. Surf Coat Technol. 2018;340:8–16. doi:10.1016/j.surfcoat.2018.02.005
  • Khan M, Mishra S, Kumar MA, et al. Optimizing surface texture and coating thickness of nickel coated ABS-3D parts. Mater Today Proc. 2018;5(9):19011–19018. doi:10.1016/j.matpr.2018.06.252
  • Bazzaoui M, Martins J, Bazzaoui E, et al. Environmentally friendly process for nickel electroplating of ABS. Appl Surf Sci. 2012;258(20):7968–7975. doi:10.1016/j.apsusc.2012.04.146
  • Sudagar J, Lian J, Sha W. Electroless nickel, alloy, composite and nano coatings–A critical review. J Alloys Compd. 2013;571:183–204. doi:10.1016/j.jallcom.2013.03.107
  • Li J, Zhou G, Jin X, et al. Direct activation of copper electroplating on conductive composite of polythiophene surface-coated with nickel nanoparticles. Compos Part B: Eng. 2018 2018/12/01/;154:257–262. doi:10.1016/j.compositesb.2018.08.019
  • Di Bari GA. Electrodeposition of nickel. Mod Electroplating. 2010: 79–114. doi:10.1002/9780470602638.ch3
  • Kumar SSA, Bashir S, Ramesh K, et al. A comprehensive review: super hydrophobic graphene nanocomposite coatings for underwater and wet applications to enhance corrosion resistance. FlatChem. 2022;31:100326. doi:10.1016/j.flatc.2021.100326
  • Nasir S, Shuaib N, Shayfull Z, et al. Warpage analyses on thin plate by Taguchi Method and Analysis of Variance(ANOVA) for PC, PC/ABS and ABS materials. Int Rev Mech Eng. 2011;5(6):1125–1131.
  • Hwang T, Oh JS, Hong J-P, et al. One-step metal electroplating and patterning on a plastic substrate using an electrically-conductive layer of few-layer graphene. Carbon. 2012;50(2):612–621. doi:10.1016/j.carbon.2011.09.020
  • Augustyn P, Rytlewski P, Moraczewski K, et al. A review on the direct electroplating of polymeric materials. JMatS. 2021;56(27):14881–14899.
  • Huener B, Demir N, Kaya MF. Electrodeposition of NiCu bimetal on 3D printed electrodes for hydrogen evolution reactions in alkaline media. Int J Hydrogen Energy. 2022;47(24):12136–12146. doi:10.1016/j.ijhydene.2021.10.009
  • Olivera S, Muralidhara HB, Venkatesh K, et al. Plating on acrylonitrile–butadiene–styrene (ABS) plastic: a review. JMatS. 2016;51:3657–3674.
  • Kulkarni MV, Elangovan K, Hemachandra RK. Effects of electroplating on the mechanical properties of injection molded thermoplastics. Int J Plast Technol. 2013;17(2):163–170. doi:10.1007/s12588-013-9056-6
  • Demircali AA, Yilmaz D, Yilmaz A, et al. Enhancing mechanical properties and surface quality of FDM-printed ABS: A comprehensive study on cold acetone vapor treatment. Int J Adv Manuf Tech. 2024;130(7):4027–4039. doi:10.1007/s00170-023-12929-2
  • Mohd Yusoff NH, Chong CH, Wan YK, et al. Optimization strategies and emerging application of functionalized 3D-printed materials in water treatment: A review. J Water Proc Eng. 2023;51:103410. doi:10.1016/j.jwpe.2022.103410
  • Bragaglia M, Pascale V, Rinaldi M, et al. Silver electroless plating on 3D printed resins via stereolithography: A sustainable solution. Thin Solid Films. 2022;757:139417. doi:10.1016/j.tsf.2022.139417
  • Dizon JRC, Gache CCL, Cascolan HMS, et al. Post-processing of 3D-printed polymers. Technologies. 2021;9(3):61. doi:10.3390/technologies9030061
  • Wickramasinghe S, Do T, Tran P. FDM-based 3D printing of polymer and associated composite: A review on mechanical properties, defects and treatments. Polymers. 2020;12(7):1529. doi:10.3390/polym12071529
  • Tamburrino F, Barone S, Paoli A, et al. Post-processing treatments to enhance additively manufactured polymeric parts: A review. Virtual Phys Prototyp. 2021;16(2):221–254. doi:10.1080/17452759.2021.1917039
  • Alhamad RK, Hussein AK, Abbas LK. Improved acrylonitrile-butadiene-styrene surface properties via electroless (NiP-SiC) nanocomposite coating. Chem Phys Impact. 2023;7:100375. doi:10.1016/j.chphi.2023.100375
  • Ponnamma D, Yin Y, Salim N, et al. Recent progress and multifunctional applications of 3D printed graphene nanocomposites. Compos Part B: Eng. 2021;204:108493. doi:10.1016/j.compositesb.2020.108493
  • Perera A, Song K, Umezu S, et al. Recent progress in functionalized plastic 3D printing in creation of metallized architectures. Mater Des. 2023: 112044. doi:10.1016/j.matdes.2023.112044
  • Gackowski BM, Goh GD, Sharma M, et al. Additive manufacturing of nylon composites with embedded multi-material piezoresistive strain sensors for structural health monitoring. Compos Part B: Eng. 2023;261:110796. doi:10.1016/j.compositesb.2023.110796
  • Tran TQ, Sarmah A, Dasari SS, et al. Enhanced transverse strength of 3D printed acrylonitrile butadiene styrene parts by carbon fiber/epoxy pin insertion. Addit Manuf. 2024;79:103952. doi:10.1016/j.addma.2023.103952
  • Demarbaix A, Ochana I, Levrie J, et al. Additively manufactured multifunctional composite parts with the help of coextrusion continuous carbon fiber: study of feasibility to print self-sensing without doped raw material. J Compos Sci. 2023;7(9):355. doi:10.3390/jcs7090355
  • Aberoumand M, Soltanmohammadi K, Rahmatabadi D, et al. 4D printing of polyvinyl chloride (PVC): A detailed analysis of microstructure, programming, and shape memory performance. Macromol Mater Eng. 2023: 2200677. doi:10.1002/mame.202200677
  • Soleyman E, Rahmatabadi D, Soltanmohammadi K, et al. Shape memory performance of PETG 4D printed parts under compression in cold, warm, and hot programming. Smart Mater Struct. 2022;31(8):085002. doi:10.1088/1361-665X/ac77cb
  • Rahmatabadi D, Aberoumand M, Soltanmohammadi K, et al. A new strategy for achieving shape memory effects in 4D printed two-layer composite structures. Polymers (Basel). 2022;14(24):5446. doi:10.3390/polym14245446
  • Abeykoon C, Sri-Amphorn P, Fernando A. Optimization of fused deposition modeling parameters for improved PLA and ABS 3D printed structures. Int J Lightweight Mater Manuf. 2020;3(3):284–297. doi:10.1016/j.ijlmm.2020.03.003
  • Akhil VM, Aravind SL, Kiran R, et al. Experimental investigations on the effect of infill patterns on PLA for structural applications. Mater Today Proc. 2023;76:636–639. doi:10.1016/j.matpr.2022.10.292
  • Riva L, Fiorentino A, Ceretti E. Characterization of the chemical finishing process with a cold acetone bath of ABS parts fabricated by FFF. Sel Top Manuf: AITeM Young Res Award 2021. 2022: 77–89. doi:10.1007/978-3-030-82627-7_5
  • Bokov D, Turki Jalil A, Chupradit S, et al. Nanomaterial by sol-gel method: synthesis and application. Adv Mater Sci Eng. 2021;2021:1–21. doi:10.1155/2021/5102014
  • Aegerter MA, Mennig M. Sol-gel technologies for glass producers and users. New York (NY): Springer 2013.
  • Joseph A, Mohan S, Sujith Kumar CS, et al. An experimental investigation on pool boiling heat transfer enhancement using sol-gel derived nano-CuO porous coating. Exp Therm Fluid Sci. 2019;103:37–50. doi:10.1016/j.expthermflusci.2018.12.033
  • Armelao L, Barreca D, Bertapelle M, et al. A sol–gel approach to nanophasic copper oxide thin films. Thin Solid Films. 2003;442(1):48–52. doi:10.1016/S0040-6090(03)00940-4
  • Bortoleto EM, Rovani AC, Seriacopi V, et al. Experimental and numerical analysis of dry contact in the pin on disc test. Wear. 2013;301(1):19–26. doi:10.1016/j.wear.2012.12.005
  • Kulkarni MV, Elangovan K, Reddy KH, et al. Tribological behaviours of abs and pa6 polymer-metal sliding combinations under dry friction, water absorbed and electroplated conditions. J Eng Sci Technol. 2016;11:68–84.
  • Popescu D, Zapciu A, Amza C, et al. FDM process parameters influence over the mechanical properties of polymer specimens: A review. Polym Test. 2018;69:157–166. doi:10.1016/j.polymertesting.2018.05.020
  • Sudeepan J, Kumar K, Barman T, et al. Study of friction and wear of ABS/Zno polymer composite using taguchi technique. Procedia Mater Sci. 2014;6:391–400. doi:10.1016/j.mspro.2014.07.050
  • Rahmatabadi D, Soltanmohammadi K, Pahlavani M, et al. Shape memory performance assessment of FDM 3D printed PLA-TPU composites by box-Behnken response surface methodology. Int J Adv Manuf Technol. 2023;127:1–16.
  • Wu L, Zhang Z, Yang M, et al. Facile synthesis of CuO/g-C3N4 hybrids for enhancing the wear resistance of polyimide composite. Eur Polym J. 2019;116:463–470. doi:10.1016/j.eurpolymj.2019.04.041
  • Wu J, Huang X, Berglund K, et al. Cuo nanosheets produced in graphene oxide solution: An excellent anti-wear additive for self-lubricating polymer composites. Compos Sci Technol. 2018;162:86–92. doi:10.1016/j.compscitech.2018.04.020
  • Larsen TØ, Andersen TL, Thorning B, et al. Changes in the tribological behavior of an epoxy resin by incorporating CuO nanoparticles and PTFE microparticles. Wear. 2008;265(1):203–213. doi:10.1016/j.wear.2007.10.003
  • Jatti VS, Singh TP. Copper oxide nano-particles as friction-reduction and anti-wear additives in lubricating oil. J Mech Sci Technol. 2015;29(2):793–798. doi:10.1007/s12206-015-0141-y
  • Savvakis K, Petousis M, Vairis A, et al., editors. Experimental determination of the tensile strength of fused deposition modeling parts. ASME international mechanical engineering congress and exposition. Montreal (QC): American Society of Mechanical Engineers; 2014. p. V014T11A022.
  • Wu W, Geng P, Li G, et al. Influence of layer thickness and raster angle on the mechanical properties of 3D-printed PEEK and a comparative mechanical study between PEEK and ABS. Materials. 2015;8(9):5834–5846. doi:10.3390/ma8095271
  • Jayanth N, Senthil P, Prakash C. Effect of chemical treatment on tensile strength and surface roughness of 3D-printed ABS using the FDM process. Virtual Phys Prototyp. 2018;13(3):155–163. doi:10.1080/17452759.2018.1449565
  • Torres J, Abo E, Sugar AJ. Effects of annealing and acetone vapor smoothing on the tensile properties and surface roughness of FDM printed ABS components. Rapid Prototyp J. 2023;29(5):921–934. doi:10.1108/RPJ-03-2022-0088
  • Garg A, Bhattacharya A, Batish A. Chemical vapor treatment of ABS parts built by FDM: analysis of surface finish and mechanical strength. The International Journal of Advanced Manufacturing Technology. 2017;89:2175–2191. doi:10.1007/s00170-016-9257-1
  • Wu W, Jiang J, Jiang H, et al. Improving bending and dynamic mechanics performance of 3D printing through ultrasonic strengthening. Mater Lett. 2018;220:317–320. doi:10.1016/j.matlet.2018.03.048
  • Mohamed OA, Masood SH, Bhowmik JL. A parametric investigation of the friction performance of PC-ABS parts processed by FDM additive manufacturing process. Polym Adv Technol. 2017;28(12):1911–1918. doi:10.1002/pat.4080
  • Dhandapani A, Krishnasamy S, Nagarajan R, et al. Investigation of wear behavior in self-lubricating ABS polymer composites reinforced with glass fiber/ABS and glass fiber/carbon fiber/ABS hybrid. Lubricants. 2023;11(3):131. doi:10.3390/lubricants11030131