Comparative analysis of structural build-up in one-component stiff and two-component shotcrete-accelerated set-on-demand mixtures for 3D concrete printing

References

• Khoshnevis B. Automated construction by contour crafting-related robotics and information technologies. Autom Constr. 2004;13:5–19. doi:10.1016/j.autcon.2003.08.012
   Web of Science ®Google Scholar
• Tay YWD, Panda B, Paul SC, et al. 3D printing trends in building and construction industry: a review. Virtual Phys Prototyp. 2017;12:261–276. doi:10.1080/17452759.2017.1326724
   Web of Science ®Google Scholar
• Yang W, Wang L, Ma G, et al. An integrated method of topological optimization and path design for 3D concrete printing. Eng Struct. 2023;291:116435, doi:10.1016/j.engstruct.2023.116435
   Web of Science ®Google Scholar
• Wangler T, Roussel N, Bos FP, et al. Digital concrete: a review. Cem Concr Res. 2019;123; doi:10.1016/j.cemconres.2019.105780
   Web of Science ®Google Scholar
• Bos F, Wolfs R, Ahmed Z, et al. Additive manufacturing of concrete in construction: potentials and challenges of 3D concrete printing. Virtual Phys Prototyp. 2016;11:209–225. doi:10.1080/17452759.2016.1209867
   Web of Science ®Google Scholar
• Weng Y, Li M, Ruan S, et al. Comparative economic, environmental and productivity assessment of a concrete bathroom unit fabricated through 3D printing and a precast approach. J Cleaner Prod. 2020;261:121245, doi:10.1016/j.jclepro.2020.121245
   Web of Science ®Google Scholar
• Singh A, Wang Y, Zhou Y, et al. Utilization of antimony tailings in fiber-reinforced 3D printed concrete: a sustainable approach for construction materials. Constr Build Mater. 2023;408:133689, doi:10.1016/j.conbuildmat.2023.133689
   Web of Science ®Google Scholar
• Zhu B, Wang Y, Sun J, et al. An experimental study on the influence of waste rubber particles on the compressive, flexural and impact properties of 3D printable sustainable cementitious composites. Case Stud Constr Mater 2023;19:e02607.
   Google Scholar
• Sun J, Tang W, Wang Y, et al. Electromagnetic and mechanical performance of 3D printed wave-shaped copper solid superstructures. J Mater Res Technol. 2023;27:6936–6946. doi:10.1016/j.jmrt.2023.11.116
   Google Scholar
• Yao X, Lyu X, Sun J, et al. AI-based performance prediction for 3D-printed concrete considering anisotropy and steam curing condition. Constr Build Mater. 2023;375:130898, doi:10.1016/j.conbuildmat.2023.130898
   Web of Science ®Google Scholar
• Sun J, Aslani F, Wei J, et al. Electromagnetic absorption of copper fiber oriented composite using 3D printing. Constr Build Mater. 2021;300:124026, doi:10.1016/j.conbuildmat.2021.124026
   Web of Science ®Google Scholar
• Sun J, Huang Y, Aslani F, et al. Electromagnetic wave absorbing performance of 3D printed wave-shape copper solid cementitious element. Cem Concr Compos. 2020;114:103789, doi:10.1016/j.cemconcomp.2020.103789
   Web of Science ®Google Scholar
• Ma G, Sun J, Aslani F, et al. Review on electromagnetic wave absorbing capacity improvement of cementitious material. Constr Build Mater. 2020;262:120907, doi:10.1016/j.conbuildmat.2020.120907
   Web of Science ®Google Scholar
• Tay YWD, Lim SG, Phua SLB, et al. Exploring carbon sequestration potential through 3D concrete printing. Virtual Phys Prototyp. 2023;18:e2277347, doi:10.1080/17452759.2023.2277347
   Web of Science ®Google Scholar
• Tay YWD, Lim JH, Li M, et al. Creating functionally graded concrete materials with varying 3D printing parameters. Virtual Phys Prototyp. 2022;17:662–681. doi:10.1080/17452759.2022.2048521
   Web of Science ®Google Scholar
• Buswell RA, da Silva WRL, Bos FP, et al. A process classification framework for defining and describing digital fabrication with concrete. Cem Concr Res. 2020;134; doi:10.1016/j.cemconres.2020.106068
   Web of Science ®Google Scholar
• Bos FP, Kruger P, Lucas SS, et al. Juxtaposing fresh material characterisation methods for buildability assessment of 3D printable cementitious mortars. Cem Concr Compos. 2021;120:104024, doi:10.1016/j.cemconcomp.2021.104024
   Web of Science ®Google Scholar
• Mechtcherine V, Bos FP, Perrot A, et al. Extrusion-based additive manufacturing with cement-based materials–production steps, processes, and their underlying physics: a review. Cem Concr Res. 2020;132:106037, doi:10.1016/j.cemconres.2020.106037
   Web of Science ®Google Scholar
• Lao W, Li M, Wong TN, et al. Improving surface finish quality in extrusion-based 3D concrete printing using machine learning-based extrudate geometry control. Virtual Phys Prototyp. 2020;15:178–193. doi:10.1080/17452759.2020.1713580
   Web of Science ®Google Scholar
• Ashrafi N, Duarte JP, Nazarian S, et al. Evaluating the relationship between deposition and layer quality in large-scale additive manufacturing of concrete. Virtual Phys Prototyp. 2019;14:135–140. doi:10.1080/17452759.2018.1532800
   Web of Science ®Google Scholar
• Wangler T, Pileggi R, Gürel S, et al. A chemical process engineering look at digital concrete processes: critical step design,: inline mixing, and scaleup. Cem Concr Res. 2022;155:106782, doi:10.1016/j.cemconres.2022.106782
   Web of Science ®Google Scholar
• Rehman AU, Kim J-H. 3D concrete printing: a systematic review of rheology, mix designs, mechanical, microstructural, and durability characteristics. Materials (Basel). 2021;14:3800, doi:10.3390/ma14143800
   PubMed Web of Science ®Google Scholar
• Rehman AU, Birru BM, Kim J-H. Set-on-demand 3D concrete printing (3DCP) construction and potential outcome of shotcrete accelerators on its hardened properties. Case Stud Constr Mater. 2023;18:e01955, doi:10.1016/j.cscm.2023.e01955
   Google Scholar
• Kruger J, Cho S, Zeranka S, et al. 3D concrete printer parameter optimisation for high rate digital construction avoiding plastic collapse. Composites Part B: Eng. 2020;183:107660, doi:10.1016/j.compositesb.2019.107660
   Web of Science ®Google Scholar
• Bester F, Kruger J, van Zijl G. Rivet reinforcement for concrete printing. Addit Manuf. 2023;67:103490, doi:10.1016/j.addma.2023.103490
   Web of Science ®Google Scholar
• Kruger J, Zeranka S, van Zijl G. 3D concrete printing: a lower bound analytical model for buildability performance quantification. Autom Constr. 2019;106; doi:10.1016/j.autcon.2019.102904
   Web of Science ®Google Scholar
• Inayath Basha S, Ur Rehman A, Khalid HR, et al. 3D printable geopolymer composites reinforced with carbon-based nanomaterials–a review. Chem Rec. 2023;23:e202300054, doi:10.1002/tcr.202300054
   PubMed Web of Science ®Google Scholar
• Inayath Basha S, Ur Rehman A, Aziz MA, et al. Cement composites with carbon-based nanomaterials for 3D concrete printing applications–a review. Chem Rec. 2023;23:e202200293, doi:10.1002/tcr.202200293
   PubMed Web of Science ®Google Scholar
• Tao Y, Rahul AV, Lesage K, et al. Stiffening control of cement-based materials using accelerators in inline mixing processes: possibilities and challenges. Cem Concr Compos. 2021;119:103972, doi:10.1016/j.cemconcomp.2021.103972
   Web of Science ®Google Scholar
• Reiter L, Wangler T, Anton A, et al. Setting on demand for digital concrete – principles, measurements, chemistry, validation. Cem Concr Res. 2020;132:106047, doi:10.1016/j.cemconres.2020.106047
   Web of Science ®Google Scholar
• Flatt RJ, Wangler T. On sustainability and digital fabrication with concrete. Cem Concr Res. 2022;158:106837, doi:10.1016/j.cemconres.2022.106837
   Web of Science ®Google Scholar
• Mohan MK, Rahul AV, De Schutter G, et al. Early age hydration, rheology and pumping characteristics of CSA cement-based 3D printable concrete. Constr Build Mater. 2021;275:122136, doi:10.1016/j.conbuildmat.2020.122136
   Web of Science ®Google Scholar
• Bizu Melesse Birru AUR, Seungwoo K, Kim J-H. Realization of high speed 3D concrete printing with vertical construction speed of 5 m/hr, Korean concrete institute. Spring Convention. 2023;35:643–644.
   Google Scholar
• Muthukrishnan S, Ramakrishnan S, Sanjayan J. Set on demand geopolymer using print head mixing for 3D concrete printing. Cem Concr Compos. 2022;128:104451, doi:10.1016/j.cemconcomp.2022.104451
   Web of Science ®Google Scholar
• Muthukrishnan S, Ramakrishnan S, Sanjayan J. Rapid early age strength development of in-line activated geopolymer for concrete 3D printing. Constr Build Mater. 2023;406:133312, doi:10.1016/j.conbuildmat.2023.133312
   Web of Science ®Google Scholar
• Jiao D, Shi C, De Schutter G. Magneto-rheology control in 3D concrete printing: a rheological attempt. Mater Lett. 2022;309:131374, doi:10.1016/j.matlet.2021.131374
   Web of Science ®Google Scholar
• Yue H, Zhang Z, Hua S, et al. Solid waste-based set-on-demand 3D printed concrete: active rheological control of cement-based magneto-rheological fluids. Constr Build Mater. 2023;404:133269, doi:10.1016/j.conbuildmat.2023.133269
   Web of Science ®Google Scholar
• Muthukrishnan S, Ramakrishnan S, Sanjayan J. Effect of microwave heating on interlayer bonding and buildability of geopolymer 3D concrete printing. Constr Build Mater. 2020;265:120786, doi:10.1016/j.conbuildmat.2020.120786
   Web of Science ®Google Scholar
• Kanagasuntharam S, Ramakrishnan S, Sanjayan J. Investigating PCM encapsulated NaOH additive for set-on-demand in 3D concrete printing. Cem Concr Compos. 2024;145:105313, doi:10.1016/j.cemconcomp.2023.105313
   Web of Science ®Google Scholar
• Perrot A, Rangeard D, Pierre AJM. Structures, Structural built-up of cement-based materials used for 3D-printing extrusion techniques. Mater Struct. 2016;49:1213–1220. doi:10.1617/s11527-015-0571-0
   Web of Science ®Google Scholar
• Roussel N. Rheological requirements for printable concretes. Cem Concr Res. 2018;112:76–85. doi:10.1016/j.cemconres.2018.04.005
   Web of Science ®Google Scholar
• De Schutter G, Lesage K, Mechtcherine V, et al. Vision of 3D printing with concrete - technical, economic and environmental potentials. Cem Concr Res. 2018;112:25–36. doi:10.1016/j.cemconres.2018.06.001
   Web of Science ®Google Scholar
• Mehta PK, Monteiro PJ. Concrete: microstructure, properties, and materials. New York: McGraw-Hill Education; 2014.
   Google Scholar
• Reiter L, Wangler T, Roussel N, et al. The role of early age structural build-up in digital fabrication with concrete. Cem Concr Res. 2018;112:86–95. doi:10.1016/j.cemconres.2018.05.011
   Web of Science ®Google Scholar
• Liu Z, Li M, Quah TKN, et al. Comprehensive investigations on the relationship between the 3D concrete printing failure criterion and properties of fresh-state cementitious materials. Addit Manuf. 2023;76:103787, doi:10.1016/j.addma.2023.103787
   Web of Science ®Google Scholar
• Timothy W, Ena L, Lex R, et al. Digital concrete: opportunities and challenges. RILEM tech lett. 2016;1.
   Google Scholar
• Wolfs R, Bos F, Salet T. Triaxial compression testing on early age concrete for numerical analysis of 3D concrete printing. Cem Concr Compos. 2019;104:103344, doi:10.1016/j.cemconcomp.2019.103344
   Web of Science ®Google Scholar
• Perrot A, Pierre A, Nerella VN, et al. From analytical methods to numerical simulations: a process engineering toolbox for 3D concrete printing. Cem Concr Compos. 2021;122:104164, doi:10.1016/j.cemconcomp.2021.104164
   Web of Science ®Google Scholar
• Li M, Zhang D, Wong TN, et al. Modeling and experimental investigation of fiber orientation in cast and 3D-printed cementitious composites. Mater Sci Addit Manuf. 2023;2:1603, doi:10.36922/msam.1603
   Google Scholar
• Tay YWD, Ting GHA, Qian Y, et al. Time gap effect on bond strength of 3D-printed concrete. Virtual Phys Prototyp. 2019;14:104–113. doi:10.1080/17452759.2018.1500420
   Web of Science ®Google Scholar
• Nerella VN, Krause M, Mechtcherine V. Direct printing test for buildability of 3D-printable concrete considering economic viability. Autom Constr. 2020;109; doi:10.1016/j.autcon.2019.102986
   Web of Science ®Google Scholar
• Le TT, Austin SA, Lim S, et al. Structures, Mix design and fresh properties for high-performance printing concrete. Mater Struct. 2012;45:1221–1232. doi:10.1617/s11527-012-9828-z
   Web of Science ®Google Scholar
• Nicolas R, Richard B, Nicolas D, et al. Assessing the fresh properties of printable cement-based materials: high potential tests for quality control. Cem Concr Res. 2022;158:106836, doi:10.1016/j.cemconres.2022.106836
   Web of Science ®Google Scholar
• Nguyen-Van V, Li S, Liu J, et al. Modelling of 3D concrete printing process: a perspective on material and structural simulations. Addit Manuf. 2022;61:103333.
   Web of Science ®Google Scholar
• Wolfs R, Suiker A. Structural failure during extrusion-based 3D printing processes. Int J Adv Manuf Technol. 2019;104:565–584. doi:10.1007/s00170-019-03844-6
   Web of Science ®Google Scholar
• Ooms T, Vantyghem G, Van Coile R, et al. A parametric modelling strategy for the numerical simulation of 3D concrete printing with complex geometries. Addit Manuf. 2021;38:101743, doi:10.1016/j.addma.2020.101743
   Web of Science ®Google Scholar
• Lim S, Buswell RA, Valentine PJ, et al. Modelling curved-layered printing paths for fabricating large-scale construction components. Addit Manuf. 2016;12:216–230. doi:10.1016/j.addma.2016.06.004
   Web of Science ®Google Scholar
• Chang Z, Liang M, Xu Y, et al. 3D concrete printing: lattice modeling of structural failure considering damage and deformed geometry. Cem Concr Compos. 2022;133:104719, doi:10.1016/j.cemconcomp.2022.104719
   Web of Science ®Google Scholar
• Wu Y, Liu C, Liu H, et al. Study on the rheology and buildability of 3D printed concrete with recycled coarse aggregates. J Build Eng. 2021;42:103030, doi:10.1016/j.jobe.2021.103030
   Web of Science ®Google Scholar
• Ivanova I, Ivaniuk E, Bisetti S, et al. Comparison between methods for indirect assessment of buildability in fresh 3D printed mortar and concrete. Cem Concr Res. 2022;156:106764, doi:10.1016/j.cemconres.2022.106764
   Web of Science ®Google Scholar
• Chen Y, Rodriguez CR, Li Z, et al. Effect of different grade levels of calcined clays on fresh and hardened properties of ternary-blended cementitious materials for 3D printing. Cem Concr Compos. 2020;103708.
   Google Scholar
• Tay YWD, Qian Y, Tan MJ. Printability region for 3D concrete printing using slump and slump flow test. Compos Part B: Eng. 2019;174.
   Web of Science ®Google Scholar
• Perrot A. 3D printing of concrete: state of the Art and challenges of the digital construction revolution. London: John Wiley & Sons; 2019.
   Google Scholar
• Wolfs RJM, Bos FP, Salet TAM. Early age mechanical behaviour of 3D printed concrete: numerical modelling and experimental testing. Cem Concr Res. 2018;106:103–116. doi:10.1016/j.cemconres.2018.02.001
   Web of Science ®Google Scholar
• Boscaro F, Quadranti E, Wangler T, et al. Eco-friendly, set-on-demand digital concrete. 3D Print Addit Manuf. 2022;9:3–11.
   PubMedGoogle Scholar
• Das A, Reiter L, Mantellato S, et al. Early-age rheology and hydration control of ternary binders for 3D printing applications. Cem Concr Res. 2022;162:107004, doi:10.1016/j.cemconres.2022.107004
   Web of Science ®Google Scholar
• Chen Y, Rahmani H, Schlangen E, et al. An approach to develop set-on-demand 3D printable limestone-calcined clay-based cementitious materials using calcium nitrate. Cem Concr Compos. 2023;105373.
   Google Scholar
• Esnault V, Labyad A, Chantin M, et al. Experience in Online Modification of Rheology and Strength Acquisition of 3D Printable Mortars. Cham: Springer International Publishing; 2019, pp. 24-38.
   Google Scholar
• Rehman AU, Perrot A, Kim JH. A critical evaluation of Ten quality control test methods for 3D concrete printing with Mono-component concrete. Dev Built Environ. 2023;16.
   Google Scholar
• Rehman AU, Jhun JH, Nam J, et al. Use of slug test as an In-line technique for the quality control of 3D concrete printing, Korean society of civil engineers journal. Proc Annu Fall Symp. 2021;33:649–650.
   Google Scholar
• Melesse BB. Characterization of Fresh Properties of 3D Printable Concrete Mixtures and Buildability Assessment. Seoul, Korea: YONSEI University; 2022.
   Google Scholar
• A. C403/C403M-16. Standard test method for time of setting of concrete mixtures by penetration resistance, ASTM International: West Conshohocken, PA, USA, (2016).
   Google Scholar
• [73] D. ASTM. 2166; Standard Test Method for Unconfined Compressive Strength of Cohesive Soil, West Conshoshocken, PA, United States, (2016).
   Google Scholar
• Kim I, Lee J, Kim J. Design of a compression test machine for measuring fresh properties of 3D printable concrete, Korean Soc, Civ. Eng. Fall Conf. Proc, 2020.
   Google Scholar
• Koehler EP, Fowler DW, Ferraris CF, et al. A new: portable rheometer for fresh self-consolidating concrete. ACI Spec Publ. 2005;233:97.
   Google Scholar
• Omran AF, Naji S, Khayat KH. Portable vane test to assess structural buildup at rest of self-consolidating concrete. ACI Mater J. 2011;108.
   Web of Science ®Google Scholar
• Nishijo K, Ohno M, Ishida T. Quantitative evaluation of buildability in 3D concrete printing based on shear vane test, EASE(C16): Proceedings of The 16th East Asian-Pacific Conference on Structural Engineering and Construction, 2019, Springer, 2021, pp. 1891-1901.
   Google Scholar
• ASTM C597. Standard Test Method for Pulse Velocity Through Concrete. PA, USA: ASTM West Conshohocken; 2016.
   Google Scholar
• Lootens D, Jousset P, Martinie L, et al. Yield stress during setting of cement pastes from penetration tests. Cem Concr Res. 2009;39:401–408. doi:10.1016/j.cemconres.2009.01.012
   Web of Science ®Google Scholar
• Zhu B, Pan J, Nematollahi B, et al. Development of 3D printable engineered cementitious composites with ultra-high tensile ductility for digital construction. Mater Des. 2019;181:108088, doi:10.1016/j.matdes.2019.108088
   Web of Science ®Google Scholar
• Munemo R, Kruger J, van Zijl GP. Improving interlayer bond in 3D printed concrete through induced thermo-hydrokinetics. Constr Build Mater. 2023;393:132121, doi:10.1016/j.conbuildmat.2023.132121
   Web of Science ®Google Scholar
• Malan JDM, van Rooyen AS, van Zijl GP. Chloride induced corrosion and carbonation in 3D printed concrete. Infrastructures. 2021;7:1, doi:10.3390/infrastructures7010001
   Google Scholar
• Kim J. Development of Concrete 3D Printing Extruder and Extrusion Performance Evaluation for Various Printing Speed, MS Thesis, Graduate School, Yonsei University (2017).
   Google Scholar
• Wolfs RJM, Bos FP, Salet TAM. Correlation between destructive compression tests and non-destructive ultrasonic measurements on early age 3D printed concrete. Constr Build Mater. 2018;181:447–454. doi:10.1016/j.conbuildmat.2018.06.060
   Web of Science ®Google Scholar
• Chen Y, He S, Gan Y, et al. A review of printing strategies,: sustainable cementitious materials and characterization methods in the context of extrusion-based 3D concrete printing. J Build Eng. 2022;45:103599, doi:10.1016/j.jobe.2021.103599
   Web of Science ®Google Scholar
• Casagrande L, Esposito L, Menna C, et al. Effect of testing procedures on buildability properties of 3D-printable concrete. Constr Build Mater. 2020;245:118286, doi:10.1016/j.conbuildmat.2020.118286
   Web of Science ®Google Scholar
• Prevedello Rubin A, Hasse JA, Longuini Repette W. The evaluation of rheological parameters of 3D printable concretes and the effect of accelerating admixture. Constr Build Mater. 2021;276:122221, doi:10.1016/j.conbuildmat.2020.122221
   Web of Science ®Google Scholar
• Ivanova I, Mechtcherine V. Possibilities and challenges of constant shear rate test for evaluation of structural build-up rate of cementitious materials. Cem Concr Res. 2020;130; doi:10.1016/j.cemconres.2020.105974
   Web of Science ®Google Scholar
• Rubin AP, Hasse JA, Repette WL. The evaluation of rheological parameters of 3D printable concretes and the effect of accelerating admixture. Constr Build Mater. 2021;276:122221, doi:10.1016/j.conbuildmat.2020.122221
   Web of Science ®Google Scholar
• Rehman AU, Lee S-M, Kim J-H. Use of municipal solid waste incineration ash in 3D printable concrete. Process Saf Environ Prot. 2020;142:219–228. doi:10.1016/j.psep.2020.06.018
   Web of Science ®Google Scholar
• Roussel N. A thixotropy model for fresh fluid concretes: theory: validation and applications. Cem Concr Res. 2006;36:1797–1806. doi:10.1016/j.cemconres.2006.05.025
   Web of Science ®Google Scholar
• Lu Z, Peng X, Dorn T, et al. Early performances of cement paste in the presence of triethanolamine: rheology, setting and microstructural development. J Appl Polym Sci. 2021;138:50753, doi:10.1002/app.50753
   Web of Science ®Google Scholar
• Rehman AU, Kim I-G, Kim J-H. Towards full automation in 3D concrete printing construction: development of an automated and inline sensor-printer integrated instrument for in-situ assessment of structural build-up and quality of concrete. Dev Built Environ. 2024;17:100344, doi:10.1016/j.dibe.2024.100344
   Google Scholar
• Suiker AS, Wolfs RJ, Lucas SM, et al. Elastic buckling and plastic collapse during 3D concrete printing. Cem Concr Res. 2020;135:106016, doi:10.1016/j.cemconres.2020.106016
   Web of Science ®Google Scholar
• Tripathi A, Nair SAO, Neithalath N. A comprehensive analysis of buildability of 3D-printed concrete and the use of bi-linear stress-strain criterion-based failure curves towards their prediction. Cem Concr Compos. 2022;128:104424, doi:10.1016/j.cemconcomp.2022.104424
   Web of Science ®Google Scholar