Properties and research progress of cold-sprayed aluminum matrix composite coatings: a concise review

References

• Ma GB, Tan JB. Research status of particle reinforced matrix composites foundry equipment and technology. Foundr Eq Technol. 2019; p. 50–54.
   Google Scholar
• Chandla NK, Kant S, Goud MM. Mechanical, tribological and microstructural characterization of stir cast Al-6061 metal/matrix composites-a comprehensive review. Sadhana-Academy Proc Eng Sci. 2021;46:47. doi:10.1007/s12046-021-01567-7.
   Web of Science ®Google Scholar
• Assadi H, Kreye H, Gartner F, et al. Cold spraying – a materials perspective. Acta Mater. 2016;116:382–407.
   Web of Science ®Google Scholar
• Champagne V, Helfritch D. The unique abilities of cold spray deposition. Int Mater Rev. 2016;61(7):437–455.
   Web of Science ®Google Scholar
• Huang RZ, Sone M, Ma WH. The effects of heat treatment on the mechanical properties of cold-sprayed coatings. Surf Coat Technol. 2015;261:278–288.
   Web of Science ®Google Scholar
• Feng C, Guipont V, Jeandin M. B4c/Ni composite coatings prepared by cold spray of blended or CVD-coated powders. J Therm Spray Technol. 2012;21:561–570.
   Web of Science ®Google Scholar
• Bakshi SR, Singh V, Balani K. Carbon nanotube reinforced aluminum composite coating via cold spraying. Surf Coat Technol. 2008;202:5162–5169.
   Web of Science ®Google Scholar
• Wang JQ, Cui XY, Xiong TY. Research progress of cold sprayed metal matrix composite coatings and materials. China Surface Eng. 2020;33:51–67.
   Web of Science ®Google Scholar
• Lee HY, Jung SH, Lee SY, et al. Correlation between Al2O3 particles and interface of Al-Al2O3 coatings by cold spray. Appl Surf Sci. 2005;252:1891–1898.
   Web of Science ®Google Scholar
• Spencer K, Fabijanic DM, Zhang MX. The use of Al-Al2O3 cold spray coatings to improve the surface properties of magnesium alloys. Surf Coat Technol. 2009;204:336–344.
   Web of Science ®Google Scholar
• Tao Y, Xiong T, Sun C, et al. Effect of alpha-Al2O3 on the properties of cold sprayed Al/alpha-Al2O3 composite coatings on AZ91D magnesium alloy. Appl Surf Sci. 2009;256:261–266.
   Web of Science ®Google Scholar
• Shockley JM, Strauss HW, Chromik RR, et al. In situ tribometry of cold-sprayed Al-Al2O3 composite coatings. Surf Coat Technol. 2013;215:350–356.
   Web of Science ®Google Scholar
• Shockley JM, Descartes S, Vo P, et al. The influence of Al2O3 particle morphology on the coating formation and dry sliding wear behavior of cold sprayed Al-Al2O3 composites. Surf Coat Technol. 2015;270:324–333.
   Web of Science ®Google Scholar
• Qiu X, Tariq NuH, Qi L, et al. Effects of dissimilar alumina particulates on microstructure and properties of cold-sprayed alumina/A380 composite coatings. Acta Metall Sin-Engl Lett. 2019;32:1449–1458.
   Web of Science ®Google Scholar
• Qiu X, Tariq NuH, Qi L, et al. Influence of particulate morphology on microstructure and tribological properties of cold sprayed A380/Al2O3 composite coatings. J Mater Sci Technol. 2020;44:9–18.
   Web of Science ®Google Scholar
• Wang Q, Birbilis N, Huang H, et al. Microstructure characterization and nanomechanics of cold-sprayed pure Al and Al-Al2O3 composite coatings. Surf Coat Technol. 2013;232:216–223.
   Web of Science ®Google Scholar
• Bai X, Tang J, Gong J, et al. Corrosion performance of Al-Al2O3 cold sprayed coatings on mild carbon steel pipe under thermal insulation. Chin J Chem Eng. 2017;25:533–539.
   Web of Science ®Google Scholar
• Heimann RB, Kleiman JI, Litovsky E, et al. High-pressure cold gas dynamic (CGD)-sprayed alumina-reinforced aluminum coatings for potential application as space construction material. Surf Coat Technol. 2014;252:113–119.
   Web of Science ®Google Scholar
• Fernandez R, Jodoin B. Cold spray aluminum-alumina cermet coatings: effect of alumina content. J Therm Spray Technol. 2018;27:603–623.
   Web of Science ®Google Scholar
• Fernandez R, Jodoin B. Cold spray aluminum-alumina cermet coatings: effect of alumina morphology. J Therm Spray Technol. 2019;28:737–755.
   Web of Science ®Google Scholar
• Jeong CY, Ha S. Fatigue properties of Al-Si casting alloy with cold sprayed Al/SiC coating. Int J Cast Met Res. 2008;21:235–238.
   Web of Science ®Google Scholar
• Sansoucy E, Marcoux P, Ajdelsztajn L, et al. Properties of SiC-reinforced aluminum alloy coatings produced by the cold gas dynamic spraying process. Surf Coat Technol. 2008;202:3988–3996.
   Web of Science ®Google Scholar
• Lee H, Ko K. Effect of SiC particle size on cold sprayed Al-SiC composite coatings. Surf Eng. 2009;25:606–611.
   Web of Science ®Google Scholar
• Yu M, Li WY, Suo XK, et al. Effects of gas temperature and ceramic particle content on microstructure and microhardness of cold sprayed SiCp/Al 5056 composite coatings. Surf Coat Technol. 2013;220:102–106.
   Web of Science ®Google Scholar
• Yu M, Suo XK, Li WY, et al. Microstructure, mechanical property and wear performance of cold sprayed A15056/SiCp composite coatings: effect of reinforcement content. Appl Surf Sci. 2014;289:188–196.
   Web of Science ®Google Scholar
• Yang T, Yu M, Chen H, et al. Characterisation of cold sprayed Al5056/SiCp coating: effect of SiC particle size. Surf Eng. 2016;32:641–649.
   Web of Science ®Google Scholar
• Wang Y, Normand B, Mary N, et al. Microstructure and corrosion behavior of cold sprayed SiCp/Al 5056 composite coatings. Surf Coat Technol. 2014;251:264–275.
   Web of Science ®Google Scholar
• Wang Y, Normand B, Mary N, et al. Effects of ceramic particle size on microstructure and the corrosion behavior of cold sprayed SiCp/Al5056 composite coatings. Surf Coat Technol. 2017;315:314–325.
   Web of Science ®Google Scholar
• Gyansah L, Tariq NH, Tang JR, et al. Cold spraying SiC/Al metal matrix composites: effects of SiC contents and heat treatment on microstructure, thermophysical and flexural properties. Mater Res Express. 2018;5:2.
   Google Scholar
• Kumar S, Reddy SK, Joshi SV. Microstructure and performance of cold sprayed Al-SiC composite coatings with high fraction of particulates. Surf Coat Technol. 2017;318:62–71.
   Web of Science ®Google Scholar
• Meydanoglu O, Jodoin B, Kayali ES. Microstructure, mechanical properties and corrosion performance of 7075 Al matrix ceramic particle reinforced composite coatings produced by the cold gas dynamic spraying process. Surf Coat Technol. 2013;235:108–116.
   Web of Science ®Google Scholar
• Tariq NH, Gyansaha L, Wang JQ. Cold spray additive manufacturing: a viable strategy to fabricate thick B4C/ Al composite coatings for neutron shielding application. Surf Coat Technol. 2018;339:224–236.
   Web of Science ®Google Scholar
• Yandouzi M, Bottger AJ, Hendrikx RWA, et al. Microstructure and mechanical properties of B4C reinforced Al-based matrix composite coatings deposited by CGDS and PGDS processes. Surf Coat Technol. 2010;205:2234–2246.
   Web of Science ®Google Scholar
• Chesnokova AE, Smirnova AV, Kosareva VF. Properties of cold sprayed coatings produced from boron-based ball-milled powder mixture. Tech Phys Lett. 2022;48:42–45.
   Web of Science ®Google Scholar
• Chesnokova AE, Smirnova AV, Kosareva VF. Preparation of the composite powder Al – B4C by ball milling for cold spray. J Phys Conf Ser. 2021;1945:012033.
   Google Scholar
• Huang GS, Fu W, Ma L. Cold spraying B4C particles reinforced aluminium coatings. Surf Eng. 2019;35:772–783.
   Web of Science ®Google Scholar
• Tariq NH, Gyansaha L, Qiu X. Achieving strength-ductility synergy in cold spray additively manufactured Al/B4C composites through a hybrid post-deposition treatment. J Mater Sci Technol. 2019;35:1053–1063.
   Web of Science ®Google Scholar
• Zhao LJ, Tariq NH, Ren YP. Effect of particle size on ceramic particle content in cold sprayed Al-based metal matrix composite coating. J Therm Spray Technol. 2022;31:2505–2516. doi:10.1007/s11666-022-01457-2.
   Web of Science ®Google Scholar
• Shikalov VS, Kosarev VF, Vidyuk TM. Mechanical and tribological properties of cold sprayed composite Al-B4C coatings. Conference proceedings. doi:10.1063/5.0073401
   Google Scholar
• Li W-Y, Zhang G, Guo X, et al. Characterizations of cold-sprayed TiN particle-reinforced Al alloy-based composites - from structures to tribological behaviour. Adv Eng Mater. 2007;9:577–583.
   Web of Science ®Google Scholar
• Li WY, Zhang G, Liao HL, et al. Characterizations of cold sprayed TiN particle reinforced Al2319 composite coating. J Mater Process Technol. 2008;202:508–513.
   Web of Science ®Google Scholar
• Li WY, Zhang G, Zhang C, et al. Effect of ball milling of feedstock powder on microstructure and properties of TiN particle-reinforced Al alloy-based composites fabricated by cold spraying. J Therm Spray Technol. 2008;17:316–322.
   Web of Science ®Google Scholar
• Woo DJ, Sneed B, Peerally F. Synthesis of nanodiamond-reinforced aluminum metal composite powders and coatings using high-energy ball milling and cold spray. Carbon N Y. 2013;63:404–415.
   Web of Science ®Google Scholar
• Li WY, Yang C, Liao H. Effect of vacuum heat treatment on microstructure and microhardness of cold-sprayed TiN particle-reinforced Al alloy-based composites. Mater Des. 2011;32:388–394.
   Web of Science ®Google Scholar
• Kwon H, Cho S, Kawasaki A. Diamond-reinforced metal matrix bulk materials fabricated by a low-pressure cold-spray process. Mater Trans. 2015;56:108–112.
   Web of Science ®Google Scholar
• Bu HY, Yandouzi M, Lu C. Cold spray blended Al + Mg17Al12 coating for corrosion protection of AZ91D magnesium alloy. Surf Coat Technol. 2012;207:155–162.
   Web of Science ®Google Scholar
• Ng C, Yin S, Lupoi R. Mechanical reliability modification of metal matrix composite coatings by adding al particles via cold spray technology. Surf Interfac. 2020;20:100515.
   Web of Science ®Google Scholar