76
Views
0
CrossRef citations to date
0
Altmetric
Method

The effect of Sn interlayer on weld structure, intermetallic compounds, and joint properties of Al/Mg friction stir welding with ultrasonic assistance

ORCID Icon, , &
Received 30 Jan 2024, Accepted 15 Apr 2024, Published online: 23 Apr 2024

References

  • Singh VP, Patel SK, Ranjan A, et al. Recent research progress in solid state friction-stir welding of aluminium–magnesium alloys: a critical review. J Mater Res Tech. 2020;9(3):6217–6256. doi: 10.1016/j.jmrt.2020.01.008.
  • Pradyumn KA, Neelesh KJ, Murugesan J, et al. Developments in friction stir welding of aluminium to magnesium alloy. J Adhes Sci Technol. 2022;36(13):1365–1402. 2021.1975614 doi: 10.1080/01694243.
  • Srivastava AK, Tiwari S, Pachauri P, et al. Bonding strength and microstructural features of Al5083-AZ31B alloys laminated sheet through friction stir additive manufacturing. J Adhes Sci Tech. 2024;38(4):583–596. doi: 10.1080/01694243.2023.2240637.
  • Mohammadi J, Behnamian Y, Mostafaei A, et al. Friction stir welding joint of dissimilar materials between AZ31B magnesium and 6061 aluminum alloys: microstructure studies and mechanical characterizations. Mater Charact. 2015;101:189–207. 2015.01.008 doi: 10.1016/j.matchar.
  • Xu Y, Ke L, Mao Y, et al. Friction stir welding of aluminium to magnesium: a critical review. Mater Sci Tech. 2022;38(9):517–534. doi: 10.1080/02670836.2022.2062642.
  • Gaurav S, Mishra RS, Zunaid M. A critical review on mechanical and microstructural properties of dissimilar aluminum (Al)-magnesium (Mg) alloys. J Adhe Sci Tech. 2023;37(7):1117–1149. doi: 10.1080/01694243.2022.2067437.
  • Yamamoto N, Liao J, Watanabe S, et al. Effect of intermetallic compound layer on tensile strength of dissimilar friction-stir weld of a high strength Mg alloy and Al alloy. Mater Trans. 2009;50(12):2833–2838. doi: 10.1016/j.mseb.2009.02.020.
  • Yin K, Cao L, Wang N. Mechanical properties and residual stresses of 5083 to AM60B dissimilar friction stir welding with different process parameters. J Adhes Sci Technol. 2019;33(23):2615–2629. doi: 10.1080/01694243.2019.1653593.
  • Mouria PK, Singari RM, Wattal R. Influence of rotational tool speed on metallurgical characterization of friction stir welded joint of AZ91D and AA2024. J Adhes Sci Technol. 2023;38:969–989. doi: 10.1080/01694243.2023.2245196.
  • Cui M, Zheng Z, Li S, et al. Joining mechanism, microstructure, and mechanical properties of AZ31/6061 joint prepared by pouring fusion welding process assisted with Zn-xSn brazing filler. J Adhes Sci Technol. 2024;38:1247–1283. doi: 10.1080/01694243.2023.2253636.
  • Abdollahzadeh A, Shokuhfar A, Cabrera JM, et al. The effect of changing chemical composition in dissimilar Mg/Al friction stir welded butt joints using zinc interlayer. J Manuf Process. 2018;34:18–30. doi: 10.1016/j.jmapro.2018.05.029.
  • Sachin K, Wu CS. Eliminating intermetallic compounds via Ni interlayer during friction stir welding of dissimilar Mg/Al alloys. J Mater Res Tech. 2021;15:4353–4369. doi: 10.1016/j.jmrt.2021.10.065.
  • Mukesh K, Ashish D, Raj B. Influence of the Zn interlayer on the mechanical strength, corrosion and microstructural behavior of friction stir-welded 6061-T6 aluminium alloy and AZ61 magnesium alloy dissimilar joints. Mater Today Commun. 2023;35:105509. doi: 10.1016/j.mtcomm.2023.105509.
  • Karimi-Dermani O, Abbasi A, Roeen GA, et al. A novel approach to dissimilar joining of AA7075 to AZ31B by friction stir soldering using Sn intermediate layer. Mater Manuf Process. 2022;37(8):942–955. doi: 10.1080/10426914.2022.2030873.
  • Li Z, Xu Z, Zhu DW, et al. Control of Mg2Sn formation through ultrasonic-assisted transient liquid phase bonding of Mg to Al. J Mater Process Tech. 2018;255:524–529. doi: 10.1016/j.jmatprotec.2018.01.003.
  • Patel VK, Bhole SD, Chen DL. Improving weld strength of magnesium to aluminium dissimilar joints via tin interlayer during ultrasonic spot welding. Sci Technol Weld Joi. 2012;17(5):342–347. doi: 10.1179/1362171812Y.0000000013.
  • Rasoul K, Hamid RJ, Reza J, et al. Strength-ductility synergic enhancement in friction stir welded AA2024 alloy and copper joints: unravelling the role of Zn interlayer’s thickness. J Mater Res Tech. 2022;16:251–262. doi: 10.1016/j.jmrt.2021.11.133.
  • Zhou H, Cui H, Qin QH. Influence of ultrasonic vibration on the plasticity of metals during compression process. J Mater Process Tech. 2018;251:146–159. 2017.08.021 doi: 10.1016/j.jmatprotec.
  • Hu J, Shimizu T, Yoshino T, et al. Evolution of acoustic softening effect on ultrasonic-assisted micro/meso-compression behavior and microstructure. Ultrasonics. 2020;107:106107. doi: 10.1016/j.ultras.2020.106107.
  • Chen W, Wang W, Liu Z, et al. Improvement in tensile strength of Mg/Al alloy dissimilar friction stir welding joints by reducing intermetallic compounds. J Alloy Compd. 2020;861:157942. doi: 10.1016/j.jallcom.2020.157942.
  • Lv XQ, Wu CS, Padhy GK. Diminishing intermetallic compound layer in ultrasonic vibration enhanced friction stir welding of aluminum alloy to magnesium alloy. Mater Lett. 2017;203:81–84. doi: 10.1016/j.matlet.2017.05.090.
  • Benfer S, Straß B, Wagner G, et al. Manufacturing and corrosion properties of ultrasound supported friction stir welded Al/Mg-hybrid joints. Surface & Interface Analysis. 2016;48(8):843–852. doi: 10.1002/sia.5871.
  • Ji S, Niu S, Liu J, et al. Friction stir lap welding of Al to Mg assisted by ultrasound and a Zn interlayer. J Mater Process Tech. 2019;267:141–151. 2018.12.010 doi: 10.1016/j.jmatprotec.
  • Hu Y, Liu H, Fujii H. Improving the mechanical properties of 2219-T6 aluminum alloy joints by ultrasonic vibrations during friction stir welding. J Mater Process Tech. 2019;271:75–84. doi: 10.1016/j.jmatprotec.2019.03.013.
  • Liu XC, Wu CS. Material flow in ultrasonic vibration enhanced friction stir welding. J Mater Process Tech. 2015;225:32–44. doi: 10.1016/j.jmatprotec.2015.05.020.
  • Zhao J, Wu CS, Su H. Acoustic effect on the tensile properties and metallurgical structures of dissimilar friction stir welding joints of Al/Mg alloys. J Manuf Process. 2021;65:328–341. doi: 10.1016/j.jmapro.2021.03.057.
  • Firouzdor V, Kou S. Al-to-Mg friction stir welding: effect of material position, travel speed, and rotation speed. Metall Mater Trans A. 2010;41(11):2914–2935. doi: 10.1007/s11661-010-0340-1.
  • Shah LHA, Midawi ARH, Walbridge S, et al. Influence of tool eccentricity on the material flow and microstructural properties of AA6061 aluminum alloy friction stir welds. J Alloy Compd. 2020;826:154219. doi: 10.1016/j.jallcom.2020.154219.
  • Mao Q, Coutris N, Rack H, et al. Investigating ultrasound-induced acoustic softening in aluminum and its alloys. Ultrasonics. 2020;102:106005. doi: 10.1016/j.ultras.2019.106005.
  • Venkateswaran P, Reynolds AP. Factors affecting the properties of friction stir welds between aluminum and magnesium alloys. Mater Sci Eng A. 2012;545:26–37. doi: 10.1016/j.msea.2012.02.069.
  • Lv X, Wu CS, Yang C, et al. Weld microstructure and mechanical properties in ultrasonic enhanced friction stir welding of Al alloy to Mg alloy. J Mater Process Tech. 2018;254:145–157. doi: 10.1016/j.jmatprotec.2017.11.031.
  • Du Y, Mukherjee T, Debroy T. Conditions for void formation in friction stir welding from machine learning. Npj Comput Mater. 2019;5(1):68. doi: 10.1038/s41524-019-0207-y.
  • Dialami N, Cervera M, Chiumenti M. Defect formation and material flow in friction stir welding. Eur J Mech A-Solid. 2020;80:103912. doi: 10.1016/j.euromechsol.2019.103912.
  • Shah LH, Gerlich A, Zhou Y. Design guideline for intermetallic compound mitigation in Al-Mg dissimilar welding through addition of interlayer. Int J Adv Manuf Technol. 2018;94(5-8):2667–2678. doi: 10.1007/s00170-017-1038-y.
  • Zhao J, Wu CS, Su H. Ultrasonic effect on thickness variations of intermetallic compound layers in friction stir welding of aluminium/magnesium alloys. J Manuf Process. 2021;62:388–402. doi: 10.1016/j.jmapro.2020.12.028.
  • Liu H, Aoki Y, Aoki Y, et al. Principle for obtaining high joint quality in dissimilar friction welding of Ti-6Al-4V alloy and SUS316L stainless steel. J Mater Sci Tech. 2020;46:211–224. doi: 10.1016/j.jmst.2019.10.037.
  • Zhao J, Wu CS, Shi L, et al. Evolution of microstructures and intermetallic compounds at bonding interface in friction stir welding of dissimilar Al/Mg alloys with/without ultrasonic assistance. J Mater Sci Tech. 2023;139:31–46. doi: 10.1016/j.jmst.2022.08.025.
  • Liang Z, Chen K, Wang X, et al. Effect of tool offset and tool rotational speed on enhancing mechanical property of Al/Mg dissimilar FSW joints. Metall Mater Trans A. 2013;44(8):3721–3731. doi: 10.1007/s11661-013-1700-4.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.