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Articles

Thermal Modeling of the FZG Test Rig: Application to Starved Lubrication Conditions

, , , &
Pages 1135-1146 | Received 22 Apr 2020, Accepted 17 Jul 2020, Published online: 24 Aug 2020
 

Abstract

During their lifetime, gears may undergo starved lubrication operating conditions. Starvation has an impact on friction between gears and leads to modified gearbox efficiency. In this article, lubricant starvation tests on an FZG test rig adapted to this condition are presented. Gears were equipped with an embedded thermocouple sensor to measure their operating bulk temperature. An experimental method to isolate the test box power loss of the FZG machine is proposed. A thermal model of this test rig draws up the power loss distribution into the test box for a nominal condition of lubrication. A numerical method based on experimental results is proposed to estimate gear power loss variation during lubricant starvation.

Additional information

Funding

The authors disclose receipt of the following financial support for the research, authorship, and/or publication of this article. The authors are grateful to Association Nationale de la Recherche et de la Technologie (ANRT) (CIFRE No. 2018/0789).

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