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Original Articles

Removal of Iron From Aluminum: A Review

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Pages 99-157 | Published online: 07 Dec 2011

Keep up to date with the latest research on this topic with citation updates for this article.

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Jianying Wang, Jianbao Gao, Hailin Yang, Feipeng Yang, Tao Wen, Zhilin Liu, Lijun Zhang & Shouxun Ji. (2023) High-strength Al–5Mg2Si–2Mg–2Fe alloy with extremely high Fe content for green industrial application through additive manufacturing. Virtual and Physical Prototyping 18:1.
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Ahmad Rizky Rhamdani, Muhammad Akbar Rhamdhani, Geoffrey Brooks, Mark I. Pownceby, Yudi Nugraha Thaha, Trevor B. Abbott, John Grandfield & Chris Hartley. (2023) The Production of Rare Earth based Magnesium and Aluminium Alloys – A Review. Mineral Processing and Extractive Metallurgy Review 0:0, pages 1-24.
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H. Saghafian, S. G. Shabestari, S. Ghadami & M. H. Ghoncheh. (2017) Effects of Iron, Manganese, and Cooling Rate on Microstructure and Dry Sliding Wear Behavior of LM13 Aluminum Alloy. Tribology Transactions 60:5, pages 888-901.
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Articles from other publishers (133)

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Jonas Faria, Andrei de Paula, Cássio Silva, Rafael Kakitani, André Barros, Amauri Garcia, Crystopher Brito & Noé Cheung. (2023) Fe-Containing Al-Based Alloys: Relationship between Microstructural Evolution and Hardness in an Al-Ni-Fe Alloy. Metals 13:12, pages 1980.
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Nagasivamuni Balasubramani, Michael Moodispaw, Emre Cinkilic, Jiashi Miao & Alan A. Luo. (2023) Strontium Effects on the Formation of Iron-Intermetallic Phases in Secondary Al–9Si–0.6Fe Alloys. Metallurgical and Materials Transactions A.
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Dževad K. Kozlica & Ingrid Milošev. (2022) Corrosion inhibition of copper and aluminium by 2-mercaptobenzimidazole and octylphosphonic acid—Surface pre-treatment and method of film preparation. Electrochimica Acta 431, pages 141154.
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Xinxiang Yu, Wencheng Song, Dandan Shi, Xianli Shi, Xiaoyan Dong, Youzheng Sun & Han Dai. (2022) Significant refinement and spheroidization of harmful Fe-rich phases in Al–Cu–Mg alloys by small Sn addition. AIP Advances 12:7.
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Mehmet R. Abul, Robert F. Cochrane & Andrew M. Mullis. (2022) Partitionless solidification and anomalous triradiate crystal formation in drop-tube processed Al-3.9 wt%Fe alloys. Materials Today Communications 31, pages 103274.
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Ningjie Sun, Zhe Wang & Zhancheng Guo. (2022) Removal of Fe from molten Al by filtration in a centrifuge. Journal of Alloys and Compounds 906, pages 164350.
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Zhenhao Li, Ling Qin, Baisong Guo, Junping Yuan, Zhiguo Zhang, Wei Li & Jiawei Mi. (2021) Characterization of the Convoluted 3D Intermetallic Phases in a Recycled Al Alloy by Synchrotron X-ray Tomography and Machine Learning. Acta Metallurgica Sinica (English Letters) 35:1, pages 115-123.
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Petr O. Bykov, Almaz B. Kuandykov & Ablay K. Zhunusov. (2021) Refining of Primary Aluminum from Vanadium. Defect and Diffusion Forum 410, pages 405-410.
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C.M. Fang, Z.P. Que & Z. Fan. (2021) Crystal chemistry and electronic structure of the β-AlFeSi phase from first-principles. Journal of Solid State Chemistry 299, pages 122199.
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Yuliang Zhao, Weiwen Zhang, Dongfu Song, Bo Lin, Fanghua Shen, Donghai Zheng, ChunXiao Xie, Zhenzhong Sun, Yanan Fu & Runxia Li. (2021) Nucleation and growth of Fe-rich phases in Al-5Ti-1B modified Al-Fe alloys investigated using synchrotron X-ray imaging and electron microscopy. Journal of Materials Science & Technology 80, pages 84-99.
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Peishuai Xian, Yun Lei, Wenhui Ma & Chao Wang. (2021) Separation of Al-Si-Fe-(Mn/Cr) melts for simultaneous recycle of Al-Si scraps and purification of silicon. Separation and Purification Technology 264, pages 118402.
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Fengqin Liu, Mingzhuang Xie, Rongbin Li & Hongliang Zhao. (2021) Impurity Migrations in Aluminum Reduction Process and Quality Improvement by Anti-oxidized Prebaked Anode. Journal of Sustainable Metallurgy 7:2, pages 427-436.
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Pengfei Zhou, Dongtao Wang, Shichao Liu, Rui Wang, Haitao Zhang, Xinzhong Li & Hiromi Nagaumi. (2021) New Strategy to Improve the Mechanical Properties in Cast Al–Mg–Fe Alloys by the Formation of Al–AlFe Eutectic. Advanced Engineering Materials 23:5.
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Ruben Wagner, Mikhail Seleznev, Hendrik Fischer, Ralf Ditscherlein, Hanka Becker, Björn G. Dietrich, Andreas Keßler, Thomas Leißner, Gotthard Wolf, Andreas Leineweber, Urs A. Peuker, Horst Biermann & Anja Weidner. (2021) Impact of melt conditioning and filtration on iron-rich β phase in AlSi9Cu3 and its fatigue life studied by μCT. Materials Characterization 174, pages 111039.
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Dongfu Song, Yuliang Zhao, Zhi Wang, Yiwang Jia, Huilan Huang, Datong Zhang & Weiwen Zhang. (2021) Effect of Mn/Fe ratio on Fe removal efficiency and tensile ductility of an Al–7.0Si–2.4Fe alloy. Journal of Materials Research 36:6, pages 1357-1366.
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Y.H. Gao, L.F. Cao, J. Kuang, H. Song, G. Liu, J.Y. Zhang & J. Sun. (2021) Solute repositioning to tune the multiple microalloying effects in an Al–Cu alloy with minor Sc, Fe and Si addition. Materials Science and Engineering: A 803, pages 140509.
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Zhongping Que & Chamini L. Mendis. (2020) Formation of θ-Al13Fe4 and the multi-step phase transformations to α-Al8Fe2Si, β-Al5FeSi and δ-Al4FeSi2 in Al–20Si-0.7Fe alloy. Intermetallics 127, pages 106960.
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Xiang Wang, Ren-guo Guan, Yuan-dong Li & Ti-jun Chen. (2020) Comparison of contribution of sub-rapid cooling and shear deformation to refinement of Fe-rich phase in hypereutectic Al–Fe alloy during rheo-extrusion. Journal of Iron and Steel Research International 27:11, pages 1294-1302.
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Kawther Al-Helal, Jayesh B. Patel & Zhongyun Fan. (2020) Fe-Rich Intermetallic Formation and Mechanical Properties of Recycled AA6111 Alloy Strips Produced by Melt Conditioning Twin Roll Casting. JOM 72:11, pages 3753-3759.
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Dana Bolibruchová, Marek Matejka, Alena Michalcová & Justyna Kasińska. (2020) Study of Natural and Artificial Aging on AlSi9Cu3 Alloy at Different Ratios of Returnable Material in the Batch. Materials 13:20, pages 4538.
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X.Y. Jiao, C.F. Liu, Z.P. Guo, G.D. Tong, S.L. Ma, Y. Bi, Y.F. Zhang & S.M. Xiong. (2020) The characterization of Fe-rich phases in a high-pressure die cast hypoeutectic aluminum-silicon alloy. Journal of Materials Science & Technology 51, pages 54-62.
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Brenda Juliet Martins Freitas, Alberto Moreira Jorge Junior, Guilherme Zepon, Claudio Shyinti Kiminami, Walter José Botta & Claudemiro Bolfarini. (2020) Outstanding Tensile Ductility in High Iron-Containing Al-Si-Cu Alloys. Metallurgical and Materials Transactions A 51:6, pages 2703-2710.
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Jinxian Huang, Jianguo Li, Cong Li, Chunfa Huang & Bernd Friedrich. (2020) Elimination of edge cracks and centerline segregation of twin-roll cast aluminum strip by ultrasonic melt treatment. Journal of Materials Research and Technology 9:3, pages 5034-5044.
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Meng Wang. (2020) Study on refine and morphology change of AlFeSi phase in A380 alloy by K addition. E3S Web of Conferences 185, pages 04060.
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Huaigang Cheng, Lixiang Wu, Liqiong Cao, Jing Zhao, Fangbin Xue & Fangqin Cheng. (2019) Phase Diagram of AlCl 3 –FeCl 3 –H 2 O(−HCl) Salt Water System at 298.15 K and Its Application in the Crystallization of AlCl 3 ·6H 2 O . Journal of Chemical & Engineering Data 64:12, pages 5089-5094.
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Ricardo Oliveira, Rafael Kakitani, Lucas R. Ramos, Danilo L. Gonçalves, Amauri Garcia & Noé Cheung. (2019) The Roles of Mn and Ni Additions to Fe-Contaminated Al in Neutralizing Fe and Stabilizing the Cellular α-Al Microstructure. Journal of Sustainable Metallurgy 5:4, pages 561-580.
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Yuliang Zhao, Bo Lin, Dongfu Song, Donghai Zheng, Zhenzhong Sun, Chunxiao Xie & Weiwen Zhang. (2019) Effect of Compound Fields of Ultrasonic Vibration and Applied Pressure on the 3D Microstructure and Tensile Properties of Recycled Al-Cu-Mn-Fe-Si Alloys. Materials 12:23, pages 3904.
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H. Jin. (2019) Optimization of Aluminum Alloy AA5083 for Superplastic and Quick Plastic Forming. Metallurgical and Materials Transactions A 50:8, pages 3868-3890.
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Rui XU, Bo LIN, Hao-yu LI, Hua-qiang XIAO, Yu-liang ZHAO & Wei-wen ZHANG. (2019) Microstructure evolution and mechanical properties of Al–6.5Cu–0.6Mn–0.5Fe alloys with different Si additions. Transactions of Nonferrous Metals Society of China 29:8, pages 1583-1591.
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Yuliang Zhao, Dongfu Song, Bo Lin, Chun Zhang, Donghai Zheng, Saikumar Inguva, Tao Li, Zhenzhong Sun, Zhi Wang & Weiwen Zhang. (2019) 3D characterization of ultrasonic melt processing on the microstructural refinement of Al Cu alloys using synchrotron X-ray tomography. Materials Characterization 153, pages 354-365.
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O. Prach, O. Trudonoshyn, P. Randelzhofer, С. Körner & K. Durst. (2019) Effect of Zr, Cr and Sc on the Al–Mg–Si–Mn high-pressure die casting alloys. Materials Science and Engineering: A 759, pages 603-612.
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Kawther Al-Helal, Isaac Chang, Jayesh B. Patel & Zhongyun Fan. (2018) Thermomechanical Treatment of High-Shear Melt-Conditioned Twin-Roll Cast Strip of Recycled AA5754 Alloy. JOM 71:6, pages 2018-2024.
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Brenda Juliet Martins Freitas, Lucas Barcelos Otani, Claudio Shyinti Kiminami, Walter José Botta & Claudemiro Bolfarini. (2019) Effect of iron on the microstructure and mechanical properties of the spray-formed and rotary-swaged 319 aluminum alloy. The International Journal of Advanced Manufacturing Technology 102:9-12, pages 3879-3894.
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