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Original Articles

Current design and performance of cold spray nozzles: experimental and numerical observations on deposition efficiency and particle velocity

Pages 316-322 | Received 19 Jul 2013, Accepted 01 Oct 2013, Published online: 19 Dec 2013

Keep up to date with the latest research on this topic with citation updates for this article.

Read on this site (9)

Congcong Cao, Tianpeng Han, Yaxin Xu, Wenya Li, Xiawei Yang & Kaiwei Hu. (2020) The associated effect of powder carrier gas and powder characteristics on the optimal design of the cold spray nozzle. Surface Engineering 36:10, pages 1081-1089.
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Antonio Viscusi, Antonello Astarita, Roberta Della Gatta & Felice Rubino. (2019) A perspective review on the bonding mechanisms in cold gas dynamic spray. Surface Engineering 35:9, pages 743-771.
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Harminder Singh, Henna Khosla, Gurpreet Singh Walia, T.S. Sidhu, S.B.S. Kalsi & J. Karthikeyan. (2018) Characteristic study of cold sprayed N06601 superalloy surface. Surface Engineering 34:5, pages 369-379.
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C. Stenson, K. A. McDonnell, S. Yin, B. Aldwell, M. Meyer, D. P. Dowling & R. Lupoi. (2018) Cold spray deposition to prevent fouling of polymer surfaces. Surface Engineering 34:3, pages 193-204.
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S. Dong & H. Liao. (2018) Substrate pre-treatment by dry-ice blasting and cold spraying of titanium. Surface Engineering 34:3, pages 173-180.
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Harminder Singh, Henna Khosla, T. S. Sidhu, S. B. S. Kalsi & J. Karthikeyan. (2018) Characteristic study of N07718 superalloy surface prepared by cold spray. Materials and Manufacturing Processes 33:2, pages 140-148.
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V. Champagne & D. Helfritch. (2016) The unique abilities of cold spray deposition. International Materials Reviews 61:7, pages 437-455.
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Feng Wang & Ming Zhao. (2016) Simulation of Particle Deposition Behavior in Cold-Sprayed Mg Anticorrosion Coating. Materials and Manufacturing Processes 31:11, pages 1483-1489.
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Articles from other publishers (23)

L. Alonso, M.A. Garrido-Maneiro & P. Poza. (2023) A study of the parameters affecting the particle velocity in cold-spray: Theoretical results and comparison with experimental data. Additive Manufacturing 67, pages 103479.
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Maricruz Hernández-Hernández, Rodrigo González-Mejía, Victor Hugo Mercado-Lemus, Adriana Gallegos-Melgar, Isabel Pereyra, Juan Muñoz-Saldaña & Jan Mayén. (2023) A correlational study of process parameters on properties of low-pressure cold sprayed copper coatings. The International Journal of Advanced Manufacturing Technology 125:9-10, pages 4679-4691.
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Antonio Viscusi, Matteo Bruno, Luigi Carrino, Roberta Della Gatta, Giuseppe Iandolo & Alessia Serena Perna. (2022) Study of Bonding Mechanisms in Cold Spray of Metal-to-Polymer through a Numerical Approach. Key Engineering Materials 926, pages 56-64.
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Congcong Cao, Wenya Li, Zhengmao Zhang, Xiawei Yang & Yaxin Xu. (2022) Cold Spray Additive Manufacturing of Ti6Al4V: Special Nozzle Design Using Numerical Simulation and Experimental Validation. Coatings 12:2, pages 210.
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Kyle Tsaknopoulos, Bryer Sousa, Christopher Massar, Jack Grubbs, Mathew Siopis & Danielle Cote. (2021) A Through-Process Experimental Approach to Enable Optimization of Cold Sprayed Al 7075 Consolidation Performance. JOM 74:1, pages 249-259.
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Semih Akin, Puyuan Wu, Jung-Ting Tsai, Chandra Nath, Jun Chen & Martin Byung-Guk Jun. (2021) A study on droplets dispersion and deposition characteristics under supersonic spray flow for nanomaterial coating applications. Surface and Coatings Technology 426, pages 127788.
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Timothy J. Eden, Ozan Cagatay Ozdemir & Victor Kenneth ChampagneJr.Jr.. 2021. Practical Cold Spray. Practical Cold Spray 27 51 .
Wenya Li, Congcong Cao & Shuo Yin. (2020) Solid-state cold spraying of Ti and its alloys: A literature review. Progress in Materials Science 110, pages 100633.
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Naveen Manhar Chavan, M. Vinod Kumar, P. Sudharshan Phani, Prita Pant & G. Sundararajan. (2019) Influence of Nozzle Throat Cross Section on Microstructure and Properties of Cold Sprayed Coatings. Journal of Thermal Spray Technology 28:7, pages 1718-1729.
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Long Wang, Feng Wang, Shuang Li & Yongqin Wang. (2019) Microstructure and application of alumina-supported Cu-based coating prepared by cold spray. Surface and Coatings Technology 362, pages 113-123.
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F. Caruso, M.C. Meyer & R. Lupoi. (2018) Three-dimensional numerical simulations of the particle loading effect on gas flow features for low pressure cold spray applications. Surface and Coatings Technology 339, pages 181-190.
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Chirag Singhal, Qasim Murtaza & Parvej. (2018) Simulation of Critical Velocity of Cold Spray Process with Different Turbulence Models. Materials Today: Proceedings 5:9, pages 17371-17379.
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Bandar AlMangour. 2018. Cold-Spray Coatings. Cold-Spray Coatings 3 24 .
M. Faizan-Ur-Rab, S. H. Zahiri, S. H. Masood, M. Jahedi & R. Nagarajah. (2017) PIV Validation of 3D Multicomponent Model for Cold Spray Within Nitrogen and Helium Supersonic Flow Field. Journal of Thermal Spray Technology 26:5, pages 941-957.
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V. Varadaraajan & P. Mohanty. (2017) Design and optimization of rectangular cold spray nozzle: Radial injection angle, expansion ratio and traverse speed. Surface and Coatings Technology 316, pages 246-254.
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M. Meyer, S. Yin & R. Lupoi. (2016) Particle In-Flight Velocity and Dispersion Measurements at Increasing Particle Feed Rates in Cold Spray. Journal of Thermal Spray Technology 26:1-2, pages 60-70.
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M.C. Meyer, S. Yin, K.A. McDonnell, O. Stier & R. Lupoi. (2016) Feed rate effect on particulate acceleration in Cold Spray under low stagnation pressure conditions. Surface and Coatings Technology 304, pages 237-245.
Crossref
Damilola Adebiyi, Abimbola Popoola & Ionel Botef. (2016) Experimental Verification of Statistically Optimized Parameters for Low-Pressure Cold Spray Coating of Titanium. Metals 6:6, pages 135.
Crossref
Muhammad Faizan-Ur-Rab, Saden H. Zahiri, S. H. Masood, M. Jahedi & R. Nagarajah. 2016. CFD Modeling and Simulation in Materials Processing 2016. CFD Modeling and Simulation in Materials Processing 2016 213 220 .
M. Faizan-Ur-Rab, S.H. Zahiri, S.H. Masood, T.D. Phan, M. Jahedi & R. Nagarajah. (2016) Application of a holistic 3D model to estimate state of cold spray titanium particles. Materials & Design 89, pages 1227-1241.
Crossref
Muhammad Faizan-Ur-Rab, Saden H. Zahiri, S. H. Masood, M. Jahedi & R. Nagarajah. 2016. CFD Modeling and Simulation in Materials Processing 2016. CFD Modeling and Simulation in Materials Processing 2016 213 220 .
M. Meyer & R. Lupoi. (2015) An analysis of the particulate flow in cold spray nozzles. Mechanical Sciences 6:2, pages 127-136.
Crossref
Grazia Cicala, Alessandro Massaro, Luciano Velardi, Giorgio S. Senesi & Antonio Valentini. (2014) Self-Assembled Pillar-like Structures in Nanodiamond Layers by Pulsed Spray Technique. ACS Applied Materials & Interfaces 6:23, pages 21101-21109.
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