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feature articles

Liquid Sprays for Heat Transfer Enhancements: A Review

, &
Pages 1401-1417 | Published online: 04 May 2016
 

Abstract

Sprays used for enhanced heat transfer are reviewed, starting from the spray characteristics, measurement methods, and spray dynamics, to spray heat transfer. Some results for spray heat transfer at large Reynolds numbers and surface boiling are also presented, including some recent results summarizing the effects of various injection parameters. It is recommended that basic principles of heat transfer be used to integrate various effects, such as coolant and surface temperatures, water and air flow rates, and injection conditions, into a concise form so that the results can be generalized and be applied to a large range of conditions.

NOMENCLATURE

Ac=

cross-sectional area of the droplet

Ad=

surface area of the droplet

C=

a constant in EquationEq. (26)

CD=

discharge coefficient

Cd=

drag coefficient of the droplet

D=

arithmetic mean of the diameter

Dm=

number median diameter

Dv=

median volume diameter

D1=

a correlation constant in EquationEq. (24)

D2=

a correlation constant in EquationEq. (25)

D32=

Sauter mean diameter

d=

droplet diameter

dd=

diameter of smooth spherical droplet

dinj=

diameter of the orifice

do=

injector diameter

dv=

volume diameter (6Vold/π)1/3

ds=

surface diameter (Ad/π)1/2

d32=

Sauter diameter

F=

forces on the droplet

FWHM=

full width at half maximum

Fb=

buoyancy force

Fd=

drag force

Fg=

gravitational force

Fl(d)=

log-normal drop size cumulative function

Fr(d)=

Rosin–Rammler drop size cumulative function

Fv=

flow rate

fg(d)=

Gaussian drop size distribution function

fl(d)=

log-normal drop size distribution function

g=

gravitational acceleration

H=

vertical distance from the injector to the surface to be cooled

HTC=

heat transfer coefficient

h=

heat transfer coefficient (this notation is used for the generic heat transfer coefficient)

hs=

heat transfer coefficient at the surface

hs,max=

maximum heat transfer coefficient

=

average heat transfer coefficient

k=

thermal conductivity

keff=

effective thermal conductivity of the thermal boundary layer

L=

length scale

linj=

length of the orifice

MVD=

median volume diameter

m a=

constant in EquationEq. (26)

Nt=

total number of droplets

Nu=

Nusselt number hL/k

n=

exponent in the Rosin–Rammler drop size distribution function

n1, n2, n3=

correlation constants in EquationEq. (25)

Oh=

Ohnesorge number

PDA=

phase Doppler anemometer

p=

gage pressure

pa=

air pressure

pw=

water pressure

Qa=

airflow rate

Qw=

water flow rate

qh=

heat flux

qh,max=

maximum or critical heat flux

R=

correlation coefficient

Re=

Reynolds number, = ρUL/μ

RSF=

relative span factor

SMD=

Sauter mean diameter

TLei=

Leidenfrost temperature

Ts=

surface temperature

U=

mean velocity

V=

droplet velocity

Vold=

volume of the droplet

Vi=

average impingement speed

Vo=

initial velocity

Vt=

terminal velocity

We=

Weber number

wf=

full width at half maximum (FWHM)

X=

(air core area)/(discharge orifice area)

x=

quality

Greek Symbols

Δp=

nozzle exit pressure difference

δd=

standard deviation in the drop diameter

δl=

logarithm of the standard deviation in the drop diameter

μ=

viscosity

θ=

spray cone angle

θi=

impingement angle

θs=

spray angle in degree

ρ=

density

σf=

surface tension of the fluid

Subscripts

a=

air

do=

injector diameter

f=

liquid

g=

gas or vapor

o=

injector exit

x x=

direction, for F and V

y y=

direction

w=

water

Additional information

Notes on contributors

Ampere A. Tseng

Ampere A. Tseng, now retired, has been a professor at Arizona State University and also an invited chair professor in the Mechanical Engineering Department of Brno University of Technology, Czech Republic. Before joining Arizona State University in 1996, he had been a professor of mechanical engineering at Drexel University for more than 10 years. He received his Ph.D. in mechanical engineering from Georgia Institute of Technology. Currently he is interested in doing research in fabrication and prototyping of micro-/nanoscale structures and devices. He has published more than 200 technical papers, and nine U.S. patents in the past 5 years. He is heavily involved in professional society activities and has been a member of the editorial boards of several professional journals.

Miroslav Raudensky

Miroslav Raudensky is the director of the Laboratory of Heat Transfer and Fluid Flow, Mechanical Engineering at Brno University of Technology, Czech Republic. He has B.S., M.S, and Ph.D. degrees, all from the Brno University of Technology, where he has been a faculty member since 1995. He has more than 200 journal and conference publications in various areas of heat transfer, including spray cooling, material processing, and novel heat exchangers. Some of this work has resulted in 12 domestic (Czech Republic) and international patents. Aside from spray heat transfer and fluid research, he flies a small aircraft to exotic locations around the world.

Tae-Woo Lee

Tae-Woo Lee is an associate professor of mechanical and aerospace engineering at Arizona State University, Tempe, AZ. His degrees are in aeronautical and astronautical engineering (B.S.A.E.E.) from the Ohio State University, and an M.S.E. and Ph.D. in aerospace engineering from the University of Michigan. His range of interest varies from combustion, to spray atomization, urban heat islands, and applied thermal fluids processes such as spray cooling. He has approximately 100 technical papers in journals and conference proceedings. His current interests are on energy methods to analyze complex problems, and nonlinear inverse methods for modeling of difficult problems in chemical kinetics, atmospheric systems, and economics.

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