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Abstract
Titanium (Ti) composite coatings were prepared on commercially available Ti substrates via a cold-spray process. Quasicrystalline Al-Cr-Fe particles were incorporated in the cold-sprayed Ti matrices at different contents to form a new type of wear-resistant Ti composite coating. The tribological properties of the Ti composite coatings were systematically investigated using steel ball-on-disc microtribological testing. The incorporation of 10 wt% Al-Cr-Fe particles gave rise to the higher wear resistance of the Ti composite coating than that of the Ti coating due to the higher wear resistance of the Al-Cr-Fe particles than that of the Ti matrix. As a result, an increase in the Al-Cr-Fe particle content to 20 wt% increased the wear resistance of the Ti composite coating. However, the wear resistance of the Ti composite coating decreased with a further increase in the Al-Cr-Fe particle content to 30 wt% due to the significantly increased volume of micropores in the composite coating. It could be concluded that the Ti composite coating with 20 wt% Al-Cr-Fe particles had the highest wear resistance among the cold-sprayed coatings used in this study.