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Research Article

Passive thermal management system of lithium-ion batteries employing metal foam/ pcm composite for the development of electric vehicles

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Pages 505-522 | Received 10 Jun 2022, Accepted 29 Nov 2022, Published online: 29 Jan 2023
 

ABSTRACT

Electric vehicles with a pack of lithium-ion batteries (LIBs) are taking a significant place in the field of transportation. Since lithium-ion battery efficiency relies on battery pack temperature, the temperature of the battery pack must be maintained within the safe limits for proper working of the system. This paper proposes a novel experimental method to dissipate and maintain the thermal energy emitted by LIBs based on a nickel foam/paraffin composite and a composite of copper foam/paraffin for thermal management of Panasonic NCR 18650B cylindrical lithium-ion battery cells. The results indicate that the surface temperature of the battery is reduced by 30.95% by comparing with ambient air convection and 24% temperature reduction by comparing with PCM by the application of nickel foam at a 2C discharge rate. By using copper foam/paraffin composite 34% and 25% temperature reduction by comparing with ambient air convection and PCM (paraffin) accordingly was achieved at a 2C discharge rate. Additionally, the result of temperature uniformity on the thermal management of the battery pack was also studied.

Disclosure statement

No potential conflict of interest was reported by the authors.

Nomenclature

C=

Correlation coefficient [-]

d=

Diameter [m]

K=

Thermal Conductivity [W/m.K]

t=

Time [s]

T=

Temperature [o C]

Greek symbols=
ω Pore density [PPI]=

ε Porosity [-]

b=

bulk

e=

effective

f=

metal foam

A Ampere=

ATMS Active Thermal Management System

Ah Ampere-hour=

C Charge/Discharge rate

Cu Copper=

DAQ Data Acquisition system

DC Direct Current=

EV Electric Vehicle

HEV Hybrid Electric Vehicle=

LIB Lithium-ion Battery

Ni Nickle=

P Parallel

PCM Phase Change Material=

PTMS Passive Thermal Management System

PPI Pore Per Inch=

RT Rubitherm

S Series=

SEM Scanning Electron Microscopy

TES Thermal Energy Storage=

TM Thermal Management

Subscripts=
b=

bulk

e=

effective

f=

metal foam

Abbreviations=
A=

Ampere

ATMS=

Active Thermal Management System

Ah=

Ampere-hour

C=

Charge/Discharge rate

Cu=

Copper

DAQ=

Data Acquisition system

DC=

Direct Current

EV=

Electric Vehicle

HEV=

Hybrid Electric Vehicle

LIB=

Lithium-ion Battery

Ni=

Nickle

P=

Parallel

PCM=

Phase Change Material

PTMS=

Passive Thermal Management System

PPI=

Pore Per Inch

RT=

Rubitherm

S=

Series

SEM=

Scanning Electron Microscopy

TES=

Thermal Energy Storage

TM=

Thermal Management

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