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Articles

Research on the mechanism of drag reduction and efficiency improvement of hydraulic retarders with bionic non-smooth surface spoilers

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Pages 447-461 | Received 21 May 2019, Accepted 05 Jan 2020, Published online: 06 Feb 2020

Figures & data

Figure 1. Sketches showing the principles of the hydraulic retarder: (a) structure; (b) energy flow.

Figure 1. Sketches showing the principles of the hydraulic retarder: (a) structure; (b) energy flow.

Figure 2. Hydraulic retarder flow passage model: (a) full flow; (b) periodic flow.

Figure 2. Hydraulic retarder flow passage model: (a) full flow; (b) periodic flow.

Figure 3. Section structure views of the bionic unit: (a) pit section; (b) groove section.

Figure 3. Section structure views of the bionic unit: (a) pit section; (b) groove section.

Figure 4. Distributions of bionic units: (a) Model A; (b) Model B; (c) Model C.

Figure 4. Distributions of bionic units: (a) Model A; (b) Model B; (c) Model C.

Figure 5. Structure of the boundary layer.

Figure 5. Structure of the boundary layer.

Figure 6. Mesh distribution of the boundary layer.

Figure 6. Mesh distribution of the boundary layer.

Figure 7. Idling power loss inhibition effects on external characteristics: (a) idling torques of contrast models; (b) torque reduction ratios of contrast models.

Figure 7. Idling power loss inhibition effects on external characteristics: (a) idling torques of contrast models; (b) torque reduction ratios of contrast models.

Figure 8. Velocity vector distribution in stator with the rotor speed fixed to 3000 r/min: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 8. Velocity vector distribution in stator with the rotor speed fixed to 3000 r/min: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 9. Velocity vector distribution in rotor with the rotor speed fixed to 3000 r/min: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 9. Velocity vector distribution in rotor with the rotor speed fixed to 3000 r/min: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 10. Velocity vector around the surface of the spoiler and enlarged view.

Figure 10. Velocity vector around the surface of the spoiler and enlarged view.

Figure 11. Velocity streamline in flow field: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 11. Velocity streamline in flow field: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 12. Q-isosurface distribution at vortex core region: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 12. Q-isosurface distribution at vortex core region: (a) with smooth surface spoiler; (b) with bionic surface spoiler.

Figure 13. Turbulence eddy dissipation distribution on sections of different radius: (a) section 1; (b) section 2; (c) section 3.

Figure 13. Turbulence eddy dissipation distribution on sections of different radius: (a) section 1; (b) section 2; (c) section 3.

Figure 14. Power loss distribution per unit volume of fluid on sections of different radius: (a) section 1; (b) section 2; (c) section 3.

Figure 14. Power loss distribution per unit volume of fluid on sections of different radius: (a) section 1; (b) section 2; (c) section 3.

Figure 15. Wall shear stress distribution on spoilers: (a) without bionic structure; (b) with bionic structure.

Figure 15. Wall shear stress distribution on spoilers: (a) without bionic structure; (b) with bionic structure.

Figure 16. Wall shear stress distribution on the blade pressure surface with smooth surface spoiler: (a) rotor blade 1; (b) rotor blade 2; (c) stator blade.

Figure 16. Wall shear stress distribution on the blade pressure surface with smooth surface spoiler: (a) rotor blade 1; (b) rotor blade 2; (c) stator blade.

Figure 17. Wall shear stress distribution on the blade pressure surface with bionic surface spoiler: (a) rotor blade 1; (b) rotor blade 2; (c) stator blade.

Figure 17. Wall shear stress distribution on the blade pressure surface with bionic surface spoiler: (a) rotor blade 1; (b) rotor blade 2; (c) stator blade.

Figure 18. Pressure distribution on the spoiler: (a) without bionic structure; (b) with bionic structure.

Figure 18. Pressure distribution on the spoiler: (a) without bionic structure; (b) with bionic structure.

Figure 19. Pressure distribution of rotor blades with smooth surface spoiler: (a) rotor blade 1; (b) rotor blade 2.

Figure 19. Pressure distribution of rotor blades with smooth surface spoiler: (a) rotor blade 1; (b) rotor blade 2.

Figure 20. Pressure distribution of rotor blades with bionic surface spoiler: (a) rotor blade 1; (b) rotor blade 2.

Figure 20. Pressure distribution of rotor blades with bionic surface spoiler: (a) rotor blade 1; (b) rotor blade 2.

Figure 21. Hydraulic retarder transmission test bench.

Figure 21. Hydraulic retarder transmission test bench.

Figure 22. Test results at different rotational speeds: (a) idling torque; (b) chamber pressure; (c) difference percentage of torque and pressure.

Figure 22. Test results at different rotational speeds: (a) idling torque; (b) chamber pressure; (c) difference percentage of torque and pressure.