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Original Report

X-ray refraction distinguishes unprocessed powder from empty pores in selective laser melting Ti-6Al-4V

, ORCID Icon, , , & ORCID Icon
Pages 130-135 | Received 11 Aug 2017, Published online: 11 Dec 2017

Figures & data

Figure 1. Porosity as a measure for the total number of defects measured by microscopy (2D), tomography (3D), and the Archimedes method as a function of the energy density applied during SLM. ‘sample 1’ and ‘sample 2’ indicate the conditions chosen for the further investigation by x-ray refraction radiography.

Figure 1. Porosity as a measure for the total number of defects measured by microscopy (2D), tomography (3D), and the Archimedes method as a function of the energy density applied during SLM. ‘sample 1’ and ‘sample 2’ indicate the conditions chosen for the further investigation by x-ray refraction radiography.

Figure 2. Tomographic (3D) (a,b) and microscopic (2D) (c,d) depictions of the defects observed in the SLM produced Ti64 parts: for sample 1 (a,c) and sample 2 (b,d). The bounding cylinders (a,b) have a size of 800 µm diameter and 700 µm height, the Ti64 alloy is transparent.

Figure 2. Tomographic (3D) (a,b) and microscopic (2D) (c,d) depictions of the defects observed in the SLM produced Ti64 parts: for sample 1 (a,c) and sample 2 (b,d). The bounding cylinders (a,b) have a size of 800 µm diameter and 700 µm height, the Ti64 alloy is transparent.

Figure 3. Sketch of the experimental setup ‘ABI’ for X-ray refraction radiography at BAMline.

Figure 3. Sketch of the experimental setup ‘ABI’ for X-ray refraction radiography at BAMline.

Figure 4. (Left) 2D distribution of the specific surface in mm−1 of sample 1 (a) and sample 2 (b) from SXRR; (right) 2D distribution of porosity in % of sample 1 (c) and sample 2 (d) from conventional radiography.

Figure 4. (Left) 2D distribution of the specific surface in mm−1 of sample 1 (a) and sample 2 (b) from SXRR; (right) 2D distribution of porosity in % of sample 1 (c) and sample 2 (d) from conventional radiography.

Figure 5. Histograms of the average specific surface and average porosity of the segmented defects in sample 1 (a, b) and sample 2 (c, d); scatter plot of average porosity vs. average specific surface for each defect (e).

Figure 5. Histograms of the average specific surface and average porosity of the segmented defects in sample 1 (a, b) and sample 2 (c, d); scatter plot of average porosity vs. average specific surface for each defect (e).