Publication Cover
Canadian Metallurgical Quarterly
The Canadian Journal of Metallurgy and Materials Science
Latest Articles
26
Views
0
CrossRef citations to date
0
Altmetric
Research Article

An investigation of failure analysis of a superheater boiler tube working for 40 months

Received 24 Aug 2023, Accepted 15 Nov 2023, Published online: 27 Nov 2023
 

ABSTRACT

In this paper the root cause failure of a super-heater boiler tube is discovered. The tube has been worked in caustic media (pH = 8.9∼9.6) for virtually 40 months. The working temperature and pressure were recorded in the range of 204-315°C and 43 bar, respectively According to the chemical analysis, it was revealed that the tube is in accordance with ASTM A213 Gr T22. The corrosion products of the tube were characterized by EDS, XRF and XRD techniques. Visual inspection indicated that the macro-cavity was promoted on the inner surface of the tube. Also, a drastic wall thinning with gouging marks were observed. As a result of steam blanketing phenomenon, the sodium ions are locally concentrated, consequently oxide scale and base metal are severely dissolved. The presence of caustic substances, the formation of localized cavities, evolution of gouging marks indicate that the tube has been failed by caustic gouging mechanism.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Log in via your institution

Log in to Taylor & Francis Online

PDF download + Online access

  • 48 hours access to article PDF & online version
  • Article PDF can be downloaded
  • Article PDF can be printed
USD 61.00 Add to cart

Issue Purchase

  • 30 days online access to complete issue
  • Article PDFs can be downloaded
  • Article PDFs can be printed
USD 416.00 Add to cart

* Local tax will be added as applicable

Related Research

People also read lists articles that other readers of this article have read.

Recommended articles lists articles that we recommend and is powered by our AI driven recommendation engine.

Cited by lists all citing articles based on Crossref citations.
Articles with the Crossref icon will open in a new tab.