From loop structure to policy-making: a CONWIP design framework for hybrid flow shop control in one-of-a-kind production environment

Abstract

A feasible constant work in process (CONWIP) policy can guide developer to better implement CONWIP system. The feasible policy should be selected from alternatives by evaluation. Therefore, how to generate more than one CONWIP alternative policy to evaluate is an inevitable problem in CONWIP practice. From the perspective of loop structure, we propose CONWIP design framework (CDF) which is a systematic design approach to obtain CONWIP alternative policies. The basic concepts and components for CDF are discussed in this paper. Based on CDF, we make 10 CONWIP alternative policies for hybrid flow shop in one-of-a-kind production environment, and these alternative policies are evaluated by simulation. The simulation result implies that (i) the CONWIP alternative policy with robustness has the potential to cope with more fluctuations in high-variety production environment; (ii) a better design for CONWIP policy will be able to enhance the system performance in practice; and (iii) the loop structure can serve as a parameter of CONWIP.

Keywords:

• CONWIP
• OKP
• design framework
• production control
• pull systems

Acknowledgements

We thank the editors and anonymous referees for their helpful comments on earlier versions of our article.