Effect of snorkel shape on the fluid flow during RH degassing process: mathematical modelling

Abstract

A mathematical model was developed to investigate the effect of snorkel shape on the recirculation rate and the erosion of the lining refractory during RH degassing process. A particle image velocimetry technique was used to measure the velocity distribution in a water modelling experiment. The calculated results were well validated with the measured ones. In the mathematical model, the interfaces between the molten steel and the gas phase, and the motion of argon bubbles were simulated and tracked using VOF + DPM model by which the argon bubbles were treated as the discrete phase in the molten steel and the top gas phase, and the top gas phase was treated as a second continuous phase. It was found that the recirculation rate of the molten steel with oval snorkels was significantly larger than that with round snorkels. For round snorkels, the optimum gas flow rate was 1800 L min⁻¹ and it was 2800 L min⁻¹ for oval snorkels. Furthermore, the volume distribution of the argon in the radial direction of the up-snorkel with oval snorkels was much more homogeneous than that with round snorkels. Meanwhile, the predicted maximum wall shear stress showed that the bottom and the sidewall of the ladle with round snorkels were more seriously eroded than that with oval snorkels. Therefore, the oval snorkel was beneficial to improve the service life of the RH degasser.

Keywords:

• Snorkel shape
• Fluid flow
• Recirculation rate
• Wall shear stress
• Numerical simulation

Acknowledgements

The authors are grateful for support from the National Science Foundation China (Grant Nos. 51274034, 51334002, 51604023, 51504020 and 51404019). The authors are also grateful for support from State Key Laboratory of Advanced Metallurgy, Beijing Key Laboratory of Green Recycling and Extraction of Metals (GREM), the Laboratory of Green Process Metallurgy and Modeling (GPM²) and the High Quality Steel Consortium (HQSC) at the School of Metallurgical and Ecological Engineering at University of Science and Technology Beijing (USTB), China.