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Research Article

Optimizing Energy Utilization in the Weaving Industry: Advanced Electrokinetic Solutions with Modified Piezo Matrix and Super Lift Luo Converter

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Received 28 Jun 2023, Accepted 18 Sep 2023, Published online: 09 Oct 2023
 

Abstract

This project aims to revolutionize energy utilization in the textile industry by optimizing Modified Piezo Matrix-based electro-kinetic energy generation from weaving power looms. It focuses on harnessing kinetic energy from two sources—the open-end head frame and the Weaving X-Y Shuttle box—both generating sequential kinetic energy during weaving. The experimental setup employs a specialized configuration: a 4(4x2) matrix piezo for the open-end head frame and a 2(2x10) matrix piezo for the Weaving X-Y Shuttle box. This arrangement efficiently captures and converts kinetic energy, resulting in remarkable energy outputs of 9.51 Hp and 2.60 Hp for the Open end Head frame and Weaving X-Y shuttle box, respectively. To further enhance energy utilization and integration, a second-level DC-DC power conversion approach is employed, utilizing the Super Lift Luo converter(90%η). This strategy ensures efficient energy transfer and seamless integration with the Industrial DC microgrid. The project’s objectives encompass minimizing reliance on fossil fuels, promoting sustainability, and highlighting the potential of electrokinetic solutions for industrial energy optimization. By tapping into previously overlooked kinetic energy sources and maximizing their conversion, this project presents a pioneering effort toward sustainable practices in the textile sector, contributing to environmentally-conscious production methods.

DISCLOSURE STATEMENT

No potential conflict of interest was reported by the author(s).

Additional information

Notes on contributors

Karthikeyan Saravanan

Karthikeyan Saravanan is a Ph.D. candidate at Anna University, where he is currently pursuing his doctoral research. Karthikeyan is a dedicated and prolific researcher, having already published 11 research papers in prestigious international journals, demonstrating his commitment to contributing valuable insights to these areas of study. His academic journey and research endeavours highlight his passion for advancing knowledge and technology in the field of electrical engineering. His research is cantered on the optimization of electrokinetic energy in indoor industrial units, reflecting his deep interest in the field of power electronics, drives, and renewable power sources.

Johny Renoald Albert

Johny Renoald Albert, Ph.D., is an experienced academic and researcher specializing in power electronics and renewable energy. Holding a Ph.D. from Anna University, Chennai, and prior degrees in Electrical & Electronics Engineering, he has 12 years of teaching experience and nearly five years of research expertise. With a background that includes an industrial stint at M.P.S Steels Pvt. Ltd., he now serves as an Assistant Professor at Erode Sengunthar Engineering College (Autonomous), focusing on power system analysis, power quality issues, and renewable energy resources. Dr. Albert has an impressive publication record with numerous papers in SCI and Scopus-indexed journals, and he is a respected reviewer for prominent publishers like IEEE, Springer, Elsevier, IET, IOS, and Wiley.

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