Synthesis of multi-walled carbon nanotube/silica nanoparticle/polystyrene microsphere/polyaniline based hybrids for EMI shielding application

ABSTRACT

Novel polystyrene microsphere (PSMS)-based PSMS/Si and polystyrene/silica nanoparticle/multi-walled carbon nanotube (PS/Si/MWCNT) nanocomposite has been prepared using in situ sol-gel and chemical amalgamation methods. Aniline monomer was introduced by in situ route to form PSMS/PANI, PSMS/PANI/Si and PSMS/PANI/Si/MWCNT nanocomposite. FESEM of nanocomposite indicated core-shell spherical and tubular morphology. Glass transition temperature (T_g) and maximum decomposition temperature (T_max) of PSMS/PANI/Si/MWCNT nanocomposite were found as 295°C and 524°C, respectively, which were higher than the PSMS/PANI (T_g = 245°C; T_max = 387°C) and PSMS/PANI/Si (T_g = 257°C; T_max = 388°C) nanocomposite. For nanocomposite dispersion, tetrahydrofuran was studied as fine solvent. XRD depicted amorphous nature of PSMS/Si and PSMS/PANI/Si; however MWCNT reduced amorphous character of PSMS/PANI/Si/MWCNT. Electromagnetic interference (EMI) shielding effectiveness improved from 0.1 dB (PSMS) to 12.3 dB (PSMS/PANI/Si) to 24.5 dB (PSMS/PANI/Si/MWCNT). The increase in EMI shielding effectiveness was also observed with variation in log of conductivity from −14 mho m⁻¹ (PSMA) to 1.17 mho m⁻¹ (PSMS/PANI/Si/MWCNT).

GRAPHICAL ABSTRACT

KEYWORDS:

• Polystyrene microsphere
• polyaniline
• in situ polymerization
• sol-gel
• electromagnetic interference shielding