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Research article

Effect of processing sequences in multi-pass friction stir processing on microstructure, microtexture and microhardness of 6063 aluminum alloy

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Accepted 31 Jul 2024, Published online: 07 Aug 2024
 

ABSTRACT

Single and double direction stir processing sequences were employed and investigated by fixing all other FSP parameters. Optical microscopy (OM) was utilised to assess the size and geometry of the processed zone. EBSD was also employed to evaluate the microstructure and microtexture development in different regions of the processed zones. In addition, Vickers microhardness measurements were made to evaluate the hardness evolution across the processed zone for the two processing sequences. The results show that using a single direction processing sequence is preferable due to better grain refinement, mainly in all regions of the processed samples. Gradual improvement was observed in microhardness with each additional pass, stronger refinement, and homogeneous grains in the processed regions (stir and overlapping zones). In the first pass’s stir zone (SZ), the microhardness is approximately 42.5 Hv, while it increases to an average of 43.4 Hv in SZ2 of the second pass and 44.3 Hv in SZ3 of the third pass. Furthermore, more resistance to plastic deformation (slip) and lower intensity of heat distribution when compared to the double direction. Therefore, the application of a single direction processing sequence can be beneficial in the welding of such aluminium alloys.

Disclosure statement

No potential conflict of interest was reported by the author(s).

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