192
Views
9
CrossRef citations to date
0
Altmetric
Regular papers

Effect of polypropylene as the backbone of MIM feedstock on the micro-structural phase constituents, mechanical and rheological properties of 4605 low alloy steel compacts

, &
Pages 27-34 | Received 21 Jun 2019, Accepted 02 Dec 2019, Published online: 12 Dec 2019

References

  • Kang TG, Ahn S, Chung SH, et al. Handbook of metal injection molding, 2012.
  • Gökmen U, Türker M. An analysis of rheological properties of Inconel 625 superalloy feedstocks formulated with backbone binder polypropylene system for powder injection molding. Arch Metall Mater. 2017;62:1937–1944. doi: 10.1515/amm-2017-0291
  • Hu SC, Hwang KS. Length change and deformation of powder injection–molded compacts during solvent debinding. Metall Mater Trans A. 2000;31:2–7.
  • Huang B, Liang S, Qu X. The rheology of metal injection molding. J Mater Process Technol. 2003;137:132–137. doi: 10.1016/S0924-0136(02)01100-7
  • Li R, Qin M, Liu C, et al. Injection molding of tungsten powder treated by jet mill with high powder loading: a solution for fabrication of dense tungsten component at relative low temperature. Int J Refract Met Hard Mater. 2017;62:42–46. doi: 10.1016/j.ijrmhm.2016.10.015
  • Lin D, Sanetrnik D, Cho H, et al. Rheological and thermal debinding properties of blended elemental Ti-6Al-4V powder injection molding feedstock. Powder Technol. 2017;311:357–363. doi: 10.1016/j.powtec.2016.12.071
  • Atikah N, Kasim A, Hafiez N, et al. Development of porous Ti-6Al-4V dental implant by metal injection molding with palm stearin binder system. Materials Science Forum. 2017;889:79–83. doi: 10.4028/www.scientific.net/MSF.889.79
  • Herranz G, Matula G, Romero A. Effects of chromium carbide on the microstructures and wear resistance of high speed steel obtained by powder injection moulding route. Powder Metall. 2017;60:120–130. doi: 10.1080/00325899.2017.1288778
  • Demers V, Fareh F, Turenne S, et al. Experimental study on moldability and segregation of Inconel 718 feedstocks used in low-pressure powder injection molding. Adv Powder Technol. 2018;29:180–190. doi: 10.1016/j.apt.2017.10.025
  • Matula G, Tomiczek B, Król M, et al. Application of thermal analysis in the selection of polymer components used as a binder for metal injection moulding of Co–Cr–Mo alloy powder. J Therm Anal Calorim. 2018;134:391–399. doi:10.1007/s10973-018-7543-x.
  • Supriadi S, Dewantoro S, Mawardi FA, et al. Preparation of feedstock using beeswax binder and SS 17-4PH powder for fabrication process of orthodontic bracket by metal injection molding. AIP Conf Proc. 2019;2096:020029. doi: 10.1063/1.5096697
  • Rei M, Milke EC, Gomes RM, et al. Low-pressure injection molding processing of a 316-L stainless steel feedstock. Mater Lett. 2002;52:360–365. doi: 10.1016/S0167-577X(01)00422-0
  • Park JM, Han JS, Gal CW, et al. Effect of binder composition on rheological behavior of PMN-PZT ceramic feedstock. Powder Technol. 2018;330:19–26. doi: 10.1016/j.powtec.2018.02.027
  • Momeni V, Hossein Alaei M, Askari A, et al. Effect of carnauba wax as a part of feedstock on the mechanical behavior of a part made of 4605 low alloy steel powder using metal injection molding. Materwiss Werksttech. 2019;50:432–441. doi:10.1002/mawe.201800090.
  • Hausnerova B, Kuritka I, Bleyan D. Polyolefin backbone substitution in binders for low temperature powder injection moulding feedstocks. J Mol. 2014;19:2748–2760. doi: 10.3390/molecules19032748
  • Ahn S, Park SJ, Lee S, et al. Effect of powders and binders on material properties and molding parameters in iron and stainless steel powder injection molding process. Powder Technol. 2009;193:162–169. doi: 10.1016/j.powtec.2009.03.010
  • Momeni V, Askari A, Alaei MH, et al. The effect of powder Loading and binder system on the mechanical, rheological and microstructural properties of 4605 powder in MIM process. Trans Indian Inst Met. 2019;72:1245–1254. doi: 10.1007/s12666-019-01615-1
  • Ali M, Ahmad F, Melor PS, et al. Binder removal by a two-stage debinding process for powder injection molding Fe–50Ni alloy parts. Mater Res Express. 2019;6:0865e3. doi: 10.1088/2053-1591/ab239b
  • Ali M, Ahmad F, Melor PS, et al. Influence of powder loading on densification and microstructure of injection molded Fe-50Ni soft magnetic alloys. Materwiss Werksttech. 2019;50:274–282. doi: 10.1002/mawe.201800217
  • Hausnerova B, Kasparkova V, Hnatkova E. Effect of backbone binders on rheological performance of ceramic injection molding feedstocks. Polym Eng Sci. 2017;57:739–745. doi: 10.1002/pen.24621
  • Miura H, Matsuda M. Superhigh strength metal injection molded low alloy steels by in-process microstructural control. Materials Science Forum. 2002;43:343–347.
  • Matsuda M, Miura H. Mechanical properties of injection molded Fe-6% Ni-0.4% C steels with varying Mo contents of 0.5 to 2%. Met Mater Int. 2003;9:537–542. doi: 10.1007/BF03027252
  • Kong X, Barriere T, Gelin JC. Determination of critical and optimal powder loadings for 316L fine stainless steel feedstocks for micro-powder injection molding. J Mater Process Tech. 2012;212:2173–2182. doi: 10.1016/j.jmatprotec.2012.05.023
  • Riedel H, Gaebel R. A model for liquid phase sintering. Acta Materialia. 1996;44:3215–3226. doi: 10.1016/1359-6454(95)00440-8
  • Chiang YM, Birnie DP, Kingery WD. Physical ceramics principles for ceramic science and engineering. 1st ed. Canada: John Wiley & Sons; 2007.
  • Rahaman MN. Sintering of ceramics. 1st ed. New York: Plenum Press; 2008.
  • Hidalgo J, Sietsma J, Santo MJ. Materials characterization. Characterization of bainitic/martensitic structures formed in isothermal treatments below the M s temperature. Mater Characteriz. 2017;128:248–256. doi: 10.1016/j.matchar.2017.04.007
  • Kingery WD. Densification during sintering in the presence of a liquid phase. I. Theory. J Appl Phys. 1959;301, doi:10.1063/1.1735155.
  • Lal A, German RM. Densification and shape retention in supersolidus liquid phase sintering. Acta Mater. 1999;47:4615–4626. doi: 10.1016/S1359-6454(99)00320-1
  • Li D, Hou H, Liang L, et al. Powder injection molding 440C stainless steel. Int. Jour. Adv. Manuf. Technol. 2010;49:105–110.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.