336
Views
3
CrossRef citations to date
0
Altmetric
Research Articles

Effect of powder particle shape and size distributions on the properties of low-viscosity iron-based feedstocks used in low-pressure powder injection moulding

, , , &
Pages 170-180 | Received 03 Jun 2021, Accepted 15 Jul 2021, Published online: 30 Jul 2021

References

  • Atre SV, Weaver TJ, German RM. Injection molding of metals and ceramics. SAE Technical Paper; 1998.
  • Heaney DF. Handbook of metal injection molding. Woodhead Publishing; 2018.
  • Kryachek VM. Injection moulding. Powder Metall Met Ceram. 2004;43:336–348.
  • German RM. Powder injection molding. Princeton (NJ): MPIF; 1990.
  • Piotter V, Bauer W, Knitter R, et al. Powder injection moulding of metallic and ceramic micro parts. Microsyst Technol. 2011;17:251–263.
  • Ruprecht R, Gietzelt T, Müller K, et al. Injection molding of microstructured components from plastics, metals and ceramics. Microsyst Technol. 2002;8:351–358.
  • Mangels JA. Low-pressure injection molding. Am Ceram Soc Bull States. 1994;73:37–41.
  • Zorzi JE, Perottoni CA, Da Jornada JAH. Hard-skin development during binder removal from Al2O3-based Green ceramic bodies. J Mater Sci. 2002;37:1801–1807.
  • Liberati JF, Araujo Filho OO, Monteiro WA, et al. Low-pressure injection molding processing of AISI T15 high speed steel powders. Mater Sci Forum. 2006;514–516:569–573.
  • Gonçalves AC. Metallic powder injection molding using low pressure. J Mater Process Technol. 2001;118:193–198.
  • Lapointe F, Turenne S, Julien B. Low viscosity feedstocks for powder injection moulding. Powder Metall. 2009;52:338–344.
  • Mamen B, Song J, Barriere T, et al. Experimental and numerical analysis of the particle size effect on the densification behaviour of metal injection moulded tungsten parts during sintering. Powder Technol. 2015;270:230–243.
  • Koseski RP, Suri P, Earhardt NB, et al. Microstructural evolution of injection molded gas- and water-atomized 316L stainless steel powder during sintering. Mater Sci Eng A. 2005;390:171–177.
  • Hausnerova B, Mukund BN, Sanetrnik D. Rheological properties of gas and water atomized 17-4PH stainless steel MIM feedstocks: effect of powder shape and size. Powder Technol. 2017;312:152–158.
  • Ali M, Ahmad F. Influence of powder loading on rheology and injection molding of Fe-50Ni feedstocks. Mater Manuf Process. 2020;00:1–11.
  • Park SJ, Wu Y, Heaney DF, et al. Rheological and thermal debinding behaviors in titanium powder injection molding. Metall Mater Trans A Phys Metall Mater Sci. 2009;40:215–222.
  • Hashikawa R, Osada T, Kudo K, et al. Control the distortion of the large and complex shaped parts by the metal injection molding process. J Jpn Soc Powder Powder Metallurgy. 2016;63:473–478.
  • Dimitri C, Mohamed S, Thierry B, et al. Influence of particle-size distribution and temperature on the rheological properties of highly concentrated Inconel feedstock alloy 718. Powder Technol. 2017;322:273–289.
  • Sotomayor ME, Várez A, Levenfeld B. Influence of powder particle size distribution on rheological properties of 316L powder injection moulding feedstocks. Powder Technol. 2010;200:30–36.
  • Hausnerová B, Sáha P, Kubát J. Capillary flow of hard-metal carbide powder compounds. Int Polym Process. 1999;14:254–260.
  • Hu Y, Li Y, Lou J, et al. Potential of manufacturing low cost MIM stainless steel. Int J Met Met Phys. 2018;3:1–7.
  • Mukund BN, Hausnerova B. Variation in particle size fraction to optimize metal injection molding of water atomized 17–4PH stainless steel feedstocks. Powder Technol. 2020;368:130–136.
  • Dihoru L V, Smith LN, German RM. Experimental analysis and neural network modelling of the rheological behaviour of powder injection moulding feedstocks formed with bimodal powder mixtures. Powder Metall. 2000;43:31–36.
  • Contreras JM, Jiménez-Morales A, Torralba JM. Fabrication of bronze components by metal injection moulding using powders with different particle characteristics. J Mater Process Technol. 2009;209:5618–5625.
  • Contreras JM, Jiménez-Morales A, Torralba JM. Experimental and theoretical methods for optimal solids loading calculation in MIM feedstocks fabricated from powders with different particle characteristics. Powder Metall. 2010;53:34–40.
  • Shu GJ, Hwang KS. High density powder injection molded compacts prepared from a feedstock containing coarse powders. Mater Trans. 2004;45:2999–3004.
  • Rane KK, Date PP. Rheological investigation of MIM feedstocks for reducing frictional effects during injection moulding. Adv Mater Res. 2014: 966–967: 196–205.
  • Rane K, Date P. Evolution of properties of parts during MIM and sintering of recycled oxide particles. Powder Metall. 2019;62:133–145.
  • Moghadam MS, Fayyaz A, Ardestani M. Fabrication of titanium components by low-pressure powder injection moulding using hydride-dehydride titanium powder. Powder Technol. 2021;377:70–79.
  • ASTM International. Standard test method for metal powder skeletal density by helium or nitrogen. West Conshohocken (PA): ASTM International; 2016.
  • Rei M, Milke EC, Gomes RM, et al. Low-pressure injection molding processing of a 316-L stainless steel feedstock. Mater Lett. 2002;52:360–365.
  • Amin SYM, Jamaludin KR, Muhamad N. Rheological properties of SS316L MIM feedstock prepared with different particle sizes and powder loadings. Inst Eng Malaysia. 2009;71:59–63.
  • Demers V, Turenne S, Scalzo O. Impact of binders on viscosity of low-pressure powder injection molded Inconel 718 superalloy. J Mater Sci. 2015;50:2893–2902.
  • Tafti AA, Demers V, Vachon G, et al. Effect of binder constituents and solids loading on the rheological behavior of irregular iron-based feedstocks. J Manuf Sci Eng. 2020;143:1–36.
  • ASTM International. D3418-15 standard test method for transition temperatures and enthalpies of fusion and crystallization of polymers by differential scanning calorimetry. ASTM Standard. Conshohocken (PA): ASTM International; 2015.
  • Fareh F, Demers V, Demarquette NR, et al. Influence of segregation on rheological properties of wax-based feedstocks. Powder Technol. 2017;320:273–284.
  • You WK, Choi JP, Yoon SM, et al. Low temperature powder injection molding of iron micro-nano powder mixture. Powder Technol. 2012;228:199–205.
  • MPIF Standard. Determination of density of compacted or sintered metal powders, 42. Metal Powder Industries Federation: Princeton (NJ): 1986. p. 2–6.
  • Trad MA B, Demers V, Côté R, et al. Numerical simulation and experimental investigation of mold filling and segregation in low-pressure powder injection molding of metallic feedstock. Adv Powder Technol. 2020;31:1349–1358.
  • Hidalgo J, Jiménez-Morales A, Torralba JM. Torque rheology of zircon feedstocks for powder injection moulding. J Eur Ceram Soc. 2012;32:4063–4072.
  • Cheremisinoff NP. Advanced Polymer Processing Operations, Chap. 9: Application of polymer technology to metal injection molding (MIM) processing, by Foong ML, Tam KC. 1998, Elsevier Inc.: 213–280.
  • Thomas-Vielma P, Cervera A, Levenfeld B, et al. Production of alumina parts by powder injection molding with a binder system based on high density polyethylene. J Eur Ceram Soc. 2008;28:763–771.
  • Tafti AA, Demers V, Majdi SM, et al. Effect of thermal debinding conditions on the sintered density of low-pressure powder injection molded iron parts. Metals. 2021;11:1–13.
  • Shin DS, Jung ID, Kim HJ, et al. Development of powder injection molding process for sintered soft magnet with the addition of Fe-17 at.% P powder. Met Powder Rep. 2018;73:38–45.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.