667
Views
1
CrossRef citations to date
0
Altmetric
Research Articles

Novel advanced copper-silver materials produced from recycled dendritic copper powders using electroless coating and hot pressing

ORCID Icon, ORCID Icon, ORCID Icon & ORCID Icon
Pages 390-402 | Received 17 Nov 2021, Accepted 27 Dec 2021, Published online: 13 Jan 2022

References

  • Guo ZQ, Geng HR, Wang B, et al. Influence of mischmetal on performance of copper based electric contact materials. Key Eng Mater. 2007;353–358:1431–1434.
  • Mu Z, Geng HR, Li MM, et al. Effects of Y2O3 on the property of copper based contact materials. Compos Part B Eng. 2013;52:51–55.
  • Lin Z, Liu S, Sun X, et al. The effects of citric acid on the synthesis and performance of silver-tin oxide electrical contact materials. J Alloys Compd. 2014;588:30–35.
  • Umer MA, Lee D, Ryu HJ, et al. High temperature ablation resistance of ZrNp reinforced W matrix composites. Int J Refract Met Hard Mater. 2014;42:17–22.
  • Liu S, Liu W, Tan Q, et al. The impact of China’s import ban on global copper scrap flow network and the domestic copper sustainability. Resour Conserv Recycl. 2021;169:105525.
  • Nordberg GF, Fowler BA, Nordberg M, et al. Handbook on the toxicology of metals. London: Elsevier Inc. 2007.
  • Varol T, Güler O, Akçay SB, et al. The effect of silver coated copper particle content on the properties of novel Cu-Ag alloys prepared by hot pressing method. Powder Technol. 2021;384:236–246.
  • Akgul B, Erden F, Ozbay S. Porous Cu/Al composites for cost-effective thermal management. Powder Technol. 2021;391:11–19.
  • Smith DR. Copper 1996. Coord Chem Rev. 1998;172:457–573.
  • Plascencia G, Utigard T, Marín T. The oxidation resistance of copper-aluminum alloys at temperatures up to 1,000°C. JOM. 2005;57:80–84.
  • Wang J, Tie S, Kang Y, et al. Contact resistance characteristics of Ag–SnO2 contact materials with high SnO2 content. J Alloys Compd. 2015;644:438–443.
  • Walkowicz M, Osuch P, Smyrak B, et al. Impact of oxidation of copper and its alloys in laboratory-simulated conditions on their antimicrobial efficiency. Corros Sci. 2018;140:321–332.
  • Li J, Mayer JW, Colgan EG. Oxidation and protection in copper and copper alloy thin films. J Appl Phys. 1991;70:2820–2827.
  • Xu X, Luo X, Zhuang H, et al. Electroless silver coating on fine copper powder and its effects on oxidation resistance. Mater Lett. 2003;57:3987–3991.
  • Schaefers S, Rast L, Stanishevsky A. Electroless silver plating on spin-coated silver nanoparticle seed layers. Mater Lett. 2006;60:706–709.
  • Cao XG, Zhang HY. Preparation of silver-coated copper powder and its oxidation resistance research. Powder Technol. 2012;226:53–56.
  • Kang D, Kwon JY, Cho H, et al. Oxidation resistance of iron and copper foils coated with reduced graphene oxide multilayers. ACS Nano. 2012;6:7763–7769.
  • Xu C, Zhou R, Chen H, et al. Silver-coated glass fibers prepared by a simple electroless plating technique. J Mater Sci Mater Electron. 2014;25:4638–4642.
  • Zhou Y, Huo Y. The comparison of electrochemical migration mechanism between electroless silver plating and silver electroplating. J Mater Sci Mater Electron. 2016;27:931–941.
  • Li W, Hu D, Li L, et al. Printable and flexible copper-silver alloy electrodes with high conductivity and ultrahigh oxidation resistance. ACS Appl Mater Interfaces. 2017;9:24711–24721.
  • Varol T, Hacısalihoğlu İ, Kaya G, et al. The effect of selective laser melting process on the microstructure, density, and electrical conductivity of silver-coated copper cores. J Mater Eng Perform. 2021;30:5216–5226.
  • Torralba JM, Alvaredo P, García-Junceda A. Powder metallurgy and high-entropy alloys: update on new opportunities. Powder Metall. 2020;63:227–236.
  • García-Junceda A, Rincón M, Torralba JM. Development of duplex stainless steels by field-assisted hot pressing: influence of the particle size and morphology of the powders on the final mechanical properties. Metall Mater Trans A Phys Metall Mater Sci. 2018;49:264–271.
  • Liu Q, Castillo-Rodríguez M, Galisteo A, et al. Wear behavior of copper–graphite composites processed by field-assisted hot pressing. J Compos Sci. 2019;3:1–11.
  • Güler O, Alver Ü, Varol T. Fabrication and characterization of novel layered materials produced by electroless plating and hot pressing. J Alloys Compd. 2020;835:155278.
  • Nowosielski R, Kania A, Spilka M. Integrated recycling technology as a candidate for best available techniques. Arch Mater Sci. 2008;32:49–52.
  • Reck BK, Graedel TE. Challenges in metal recycling. Science (80-). 2012;337:690–695.
  • Samuelsson C, Björkman B. Copper recycling. Handb Recycl State-of-the-art Pract Anal Sci. Waltham: Elsevier Inc.; 2014. p. 85–94.
  • Ceballos D, Beaucham C, Page E. Metal exposures at three U.S. electronic scrap recycling facilities. J Occup Environ Hyg. 2017;14:401–408.
  • Letheby H. On the production of a blue substance by the electrolysis of sulphate of aniline. J Chem Soc. 1862;15:161–163.
  • Orhan G, Hapçi G. Effect of electrolysis parameters on the morphologies of copper powder obtained in a rotating cylinder electrode cell. Powder Technol. 2010;201:57–63.
  • Coleman DS, Foba JN. Production and mechanical properties of powders coated by electrolysis and other processes. Powder Metall. 1989;32:35–40.
  • Orhan G, Gezgin GG. Effect of electrolysis parameters on the morphologies of copper powders obtained at high current densities. J Serbian Chem Soc. 2012;77:651–665.
  • Kim KY, Logan BE. Nickel powder blended activated carbon cathodes for hydrogen production in microbial electrolysis cells. Int J Hydrogen Energy. 2019;44:13169–13174.
  • Güler O, Varol T, Alver Ü, et al. The effect of flake-like morphology on the coating properties of silver coated copper particles fabricated by electroless plating. J Alloys Compd. 2019;782:679–688.
  • Yu H, Xu G, Shen X, et al. Effects of size, shape and floatage of Cu particles on the low infrared emissivity coatings. Prog Org Coatings. 2009;66:161–166.
  • Sadoun AM, Mohammed MM, Elsayed EM, et al. Effect of nano Al2O3 coated Ag addition on the corrosion resistance and electrochemical behavior of Cu-Al2O3 nanocomposites. J Mater Res Technol. 2020;9:4485–4493.
  • Park YS, An CY, Kannan PK, et al. Fabrication of dendritic silver-coated copper powders by galvanic displacement reaction and their thermal stability against oxidation. Appl Surf Sci. 2016;389:865–873.
  • Güler O, Varol T, Alver Ü, et al. Microstructure and wear characterization of Al2O3 reinforced silver coated copper matrix composites by electroless plating and hot pressing methods. Mater Today Commun. 2021;27:102205.
  • Çelebi M, Güler O, Çanakçı A, et al. The effect of nanoparticle content on the microstructure and mechanical properties of ZA27-Al 2 O 3 -Gr hybrid nanocomposites produced by powder metallurgy. J Compos Mater. 2021;55:3395–3408.
  • Güler O, Erdemir F, Çelebi M, et al. Effect of nano alumina content on corrosion behavior and microstructure of Za27/graphite/alumina hybrid nanocomposites. Results Phys. 2019;15:102700.
  • Güler O, Varol T, Alver Ü, et al. Effect of Al2O3 content and milling time on the properties of silver coated Cu matrix composites fabricated by electroless plating and hot pressing. Mater Today Commun. 2020;24:101153.
  • Güler O, Varol T, Alver Ü, et al. The wear and arc erosion behavior of novel copper based functionally graded electrical contact materials fabricated by hot pressing assisted electroless plating. Adv Powder Technol. 2021;32:2873–2890.
  • Li Y, Liu R, Zhang J, et al. Fabrication and microstructure of W-Cu composites prepared from Ag-coated Cu powders by electroless plating. Surf Coatings Technol. 2019;361:302–307.
  • Kawecki A, Knych T, Sieja-Smaga E, et al. Fabrication, properties and microstructures of high strength and high conductivity copper-silver wires. Arch Metall Mater. 2012;57:1261–1270.
  • Abd-Elwahed MS, Sadoun AM, Elmahdy M. Electroless-plating of Ag nanoparticles on Al2O3 for enhanced mechanical and wear properties of Cu-Al2O3 nanocomposites. J Mater Res Technol. 2020;9:13749–13758.
  • Sadoun AM, Meselhy AF, Abdallah AW. Microstructural, mechanical and wear behavior of electroless assisted silver coated Al2O3–Cu nanocomposites. Mater Chem Phys. 2021;266:124562.
  • Güler O, Varol T. Fabrication of functionally graded metal and ceramic powders synthesized by electroless deposition. 2020; p. 150–187.
  • Felicia DM, Rochiem R, Laia SM. The effect of silver (Ag) addition to mechanical and electrical properties of copper alloy (Cu) casting product. AIP Conf Proc. American Institute of Physics Inc. 2018;1945:020075.
  • Bao G, Xu Y, Huang L, et al. Strengthening effect of Ag precipitates in Cu–Ag alloys: A quantitative approach. Mater Res Lett. 2016;4:37–42.
  • Taylor SL. An investigation of the mechanical and physical properties of copper-silver alloys and the use of these alloys in Pre-Columbian America [PhD diss. Massachusetts Inst Technol]. 2013. p. 1–105.
  • Meng L, Zhou SP, Yang FT, et al. Diffusion annealing of copper–silver bimetallic strips at different temperatures. Mater Charact. 2001;47:269–274.
  • Frigola P, Harrysson OA, Horn TJ, et al. Fabricating copper components with electron beam melting. Adv Mater Process. 2014;172:20–24.
  • Luo H, Sui Y, Qi J, et al. Mechanical enhancement of copper matrix composites with homogeneously dispersed graphene modified by silver nanoparticles. J Alloys Compd. 2017;729:293–302.
  • Han K, Vasquez A, Xin Y, et al. Microstructure and tensile properties of nanostructured Cu-25wt%Ag. Acta Mater. 2003;51:767–780.
  • Wong PK, Kwok CT, Man HC, et al. Laser surface alloying (LSA) of copper for electrical erosion resistance. Laser Surf Modif Alloy Corros Eros Resist. Cambridge: Elsevier Inc; 2012. p. 288–319.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.