113
Views
0
CrossRef citations to date
0
Altmetric
Original Articles

Temperature and residual stress field analysis in double-pulse MIG welding of AA6061-T6 aluminum alloy thin sheets

, ORCID Icon, &
Pages 3598-3621 | Received 30 Oct 2022, Accepted 23 Apr 2023, Published online: 07 Jun 2023

References

  • Masuda K, Itoh G, Itoh N. Assessing of bendability of aluminum alloy sheets for autobodies. MSF. 2010;654–656:1022–1025.
  • Park D-H, Choi S-W, Kim J-H, et al. Cryogenic mechanical behavior of 5000- and 6000-series aluminum alloys: issues on application to offshore plants. Cryogenics. 2015;68:44–58.
  • Çam G, Javaheri V, Heidarzadeh A. Advances in FSW and FSSW of dissimilar Al-alloy plates. J Adhes Sci Technol. 2023;37(2):162–194.
  • Liu X, Yu X, Xue J. Effect of double-pulse characteristics on weld bead formation and mechanical properties in metal inert gas welding. Metals. 2021;11(6):995.
  • Liu T, Zhan X, Kang Y. The influence of thermal distribution on macro profile and dendrites morphology based on temperature field simulation of 6061 aluminum alloy laser welded joint. J Adhes Sci Technol. 2020;34(19):2144–2160.
  • Chen Z, Li C, Han X, et al. Sensitivity analysis of the MIG welding process parameters based on response surface method. J Adhes Sci Technol. 2021;35(6):590–609.
  • Yu H, Zhan X, Kang Y, et al. Numerical simulation optimization for laser welding parameter of 5A90 Al-Li alloy and its experiment verification. J Adhes Sci Technol. 2019;33(2):137–155.
  • Jafarzadegan M, Taghiabadi R, Mofid MA. Using double ellipsoid heat source model for prediction of HAZ grain growth in GTAW of stainless steel 304. Mater Today Commun. 2022;31:103411.
  • Zuo S, Wang Z, Wang D, et al. Numerical simulation and experimental research on temperature distribution of fillet welds. Materials. 2020;13(5):1222.
  • Bjelic M, Radicevic B, Kovanda K, et al. Multi-objective calibration of the double-ellipsoid heat source model for gmaw process simulation. Therm Sci. 2022;26(3 Part A):2081–2092.
  • Li X, Hu L, Deng D. Influence of contact behavior on welding distortion and residual stress in a thin-plate butt-welded joint performed by partial-length welding. Thin Walled Struct. 2022;176:109302.
  • Manurung Y, Prajadhiana KP, Adenan MS, et al. Analysis of material property models on WAAM distortion using nonlinear numerical computation and experimental verification with P-GMAW. Archiv.Civ.Mech.Eng. 2021;21(1):32.
  • Kohandehghan AR, Serajzadeh S. Effects of different heat flux schemes in modelling of transport phenomena during gas tungsten arc welding of AA1050. Proc Inst Mech Eng Part B-J Eng Manuf. 2010;224(10):1537–1553.
  • Chen J, Wu CS, Chen MA. Improvement of welding heat source models for TIG-MIG hybrid welding process. J Manuf Process. 2014;16(4):485–493.
  • Zhan X, Zhang C, Liu Y, et al. The influence of energy distribution factor during laser-MIG hybrid welding of invar alloy. Int J Adv Manuf Technol. 2017;93(9–12):4305–4316.
  • Zhou S, Bu H, Gao Q, et al. Effect of power distribution on the temperature evolution in laser-MIG hybrid welding for Q235 steel. Mod Phys Lett B. 2019;33(32):1950405.
  • Qin G, Su Y, Meng X, et al. Numerical simulation on MIG arc brazing-fusion welding of aluminum alloy to galvanized steel plate. Int J Adv Manuf Technol. 2015;78(9–12):1917–1925.
  • Li T, Zhang L, Chang C, et al. A Uniform-Gaussian distributed heat source model for analysis of residual stress field of S355 steel T welding. Adv Eng Softw. 2018;126:1–8.
  • Wang J, Han J, Domblesky JP, et al. Development of a new combined heat source model for welding based on a polynomial curve fit of the experimental fusion line. Int J Adv Manuf Technol. 2016;87(5–8):1985–1997.
  • Friedrich N, Ehlers S. A simplified welding simulation approach used to design a fatigue test specimen containing residual stresses. Ship Technol Res. 2019;66(1):22–37.
  • Wang L, Jin L, Huang W, et al. Effect of thermal frequency on AA6061 aluminum alloy double pulsed gas metal arc welding. Mater Manuf Process. 2016;31(16):2152–2157.
  • Yao P, Lin H, Wu W, et al. Influence of duty ratio and current mode on robot 316L stainless steel arc additive manufacturing. Metals. 2021;11(3):508.
  • Goldak J, Chakravarti A, Bibby M. A new finite element model for welding heat sources. Metall Trans B. 1984;15(2):299–305.
  • Pavelic V, Tanbakuchi R, Uyehara OA, et al. Experimental and computed temperature histories in gas tungsten-arc welding of thin plates. Weld J. 1969;48(7):295–305.
  • Long H, Gery D, Carlier A, et al. Prediction of welding distortion in butt joint of thin plates. Mater Design. 2009;30(10):4126–4135.
  • Bachorski A, Painter MJ, Smailes AJ, et al. Finite-element prediction of distortion during gas metal arc welding using the shrinkage volume approach. J Mater Process Tech. 1999;92–93:405–409.
  • Bate SK, Charles R, Warren A. Finite element analysis of a single bead-on-plate specimen using SYSWELD. Int J Pres Ves Pip. 2009;86(1):73–78.
  • Sun J, Klassen J, Nitschke-Pagel T, et al. Effects of heat source geometric parameters and arc efficiency on welding temperature field, residual stress, and distortion in thin-plate full-penetration welds. Int J Adv Manuf Technol. 2018;99(1–4):497–515.
  • Wu CS. Fluid flow and heat transfer in GMA weld pools. Weld J. 1988;67(3):70–75.
  • Yi J, Cao SF, Li LX, et al. Effect of welding current on morphology and microstructure of Al alloy T-joint in double-pulsed MIG welding. T Nonferr Metal Soc. 2015;25(10):3204–3211.
  • Li P, Lu H. Hybrid heat source model designing and parameter prediction on tandem submerged arc welding. Int J Adv Manuf Technol. 2012;62(5–8):577–585.
  • Luo Y, You G, Ye H, et al. Simulation on welding thermal effect of AZ61 magnesium alloy based on three-dimensional modeling of vacuum electron beam welding heat source. Vacuum. 2010;84(7):890–895.
  • Hernández M, Ambriz RR, Cortés R, et al. Assessment of gas tungsten arc welding thermal cycles on inconel 718 alloy. T Nonferr Metal Soc. 2019;29(3):579–587.
  • Xu G, Li P, Cao Q, et al. Modelling of fluid flow phenomenon in laser plus GMAW hybrid welding of aluminum alloy considering three phase coupling and arc plasma shear stress. Opt Laser Technol. 2018;100:244–255.
  • Kumar S, Bhaduri SC. Theoretical investigation of penetration characteristics in gas metal-arc welding using finite element method. Metall Mater Trans B. 1995;26(3):611–624.
  • Xu GX, Wu CS, Qin GL, et al. Numerical analysis of temperature profile and weld dimension in laser + pulsed gas metal arc welding hybrid welding. P I Mech Eng B-J Eng. 2011;225(4):528–542.
  • Li P, Fan Y, Zhang C, et al. Research on heat source model and weld profile for fiber laser welding of A304 stainless steel thin sheet. Adv Mater Sci Eng. 2018;2018:1–12.
  • Zhang Z, Xue J. Profile map of weld beads and its formation mechanism in gas metal arc welding. Metals. 2019;9(2):146.
  • Heinze C, Schwenk C, Rethmeier M. Effect of heat source configuration on the result quality of numerical calculation of welding-induced distortion. Simul Model Pract Th. 2012;20(1):112–123.
  • Guoxiang X, Chuansong W, Guoliang Q, et al. Finite element analysis of temperature field in laser plus GMAW hybrid welding for T-joint of aluminum alloy. Acta Metall Sin. 2012;48(9):1033–1041
  • Lin Q, Li X, Simpson SW. Metal transfer measurements in gas metal are welding. J Phys D Appl Phys. 2001;34(3):347–353.
  • Goldak J, Bibby M, Moore J, et al. Computer modeling of heat flow in welds. Metall Trans B. 1986;17(3):587–600.
  • Ficquet X, Smith DJ, Truman CE, et al. Measurement and prediction of residual stress in a bead-on-plate weld benchmark specimen. Int J Pres Ves Pip. 2009;86(1):20–30.
  • Gilles P, El-Ahmar W, Jullien JF. Robustness analyses of numerical simulation of fusion welding net-tg1 application: single weld-bead-on-plate. Int J Pres Ves Pip. 2009;86(1):3–12.
  • Ohms C, Wimpory RC, Katsareas DE, et al. NET TG1: residual stress assessment by neutron diffraction and finite element modeling on a single bead weld on a steel plate. Int J Pres Ves Pip. 2009;86(1):63–72.
  • Pyo C, Kim J, Kim J. Estimation of heat source model’s parameters for GMAW with non-linear global optimization-part I: application of multi-island genetic algorithm. Metals. 2020;10(7):885.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.