Parametric investigation on wire arc additive manufacturing of ER70S-6 low-carbon steel for fabrication of thick-walled parts

References

• Srivastava M, Rathee S, Tiwari A, et al. Wire arc additive manufacturing of metals: a review on processes, materials and their behaviour. Mater Chem Phys. 2023;294:126988. doi: 10.1016/j.matchemphys.2022.126988.
   Web of Science ®Google Scholar
• Wu B, Pan Z, Ding D, et al. A review of the wire arc additive manufacturing of metals: properties, defects and quality improvement. J Manuf Process. 2018;35:127–139. doi: 10.1016/j.jmapro.2018.08.001.
   Web of Science ®Google Scholar
• Srivastava S, Garg RK, Sachdeva A, et al. An experimental–numerical investigation for layer-wise-heat-input management in GMA-based additive manufacturing. J Inst Eng India Ser C. 2022;103(5):1059–1070. doi: 10.1007/s40032-022-00868-y.
   Google Scholar
• Geng H, Li J, Xiong J, et al. Optimization of wire feed for GTAW based additive manufacturing. J Mater Process Technol. 2017;243:40–47. doi: 10.1016/j.jmatprotec.2016.11.027.
   Web of Science ®Google Scholar
• Bai X, Colegrove P, Ding J, et al. Numerical analysis of heat transfer and fluid flow in multilayer deposition of PAW-based wire and arc additive manufacturing. Int J Heat Mass Transf. 2018;124:504–516. doi: 10.1016/j.ijheatmasstransfer.2018.03.085.
   Web of Science ®Google Scholar
• Rodriguez N, Vázquez L, Huarte I, et al. Wire and arc additive manufacturing: a comparison between CMT and TopTIG processes applied to stainless steel. Weld World. 2018;62(5):1083–1096. doi: 10.1007/s40194-018-0606-6.
   Web of Science ®Google Scholar
• Yilmaz O, Ugla AA. Shaped metal deposition technique in additive manufacturing: a review. Proc Inst Mech Eng B J Eng Manuf. 2016;230(10):1781–1798. doi: 10.1177/0954405416640181.
   Web of Science ®Google Scholar
• Badoniya P, Yadav A, Srivastava M, et al. Fabrication of functionally graded materials (FGMs) via additive manufacturing route. In: Kumar AP, editor. High-performance composite structures: additive manufacturing and processing. Singapore: Springer; 2022. p. 191–213.
   Google Scholar
• Yadav A, Srivastava M, Jain PK. Experimental investigation on mechanical behaviour of austenitic stainless steel fabricated through wire arc additive manufacturing. Mater Today Proc. 2023. doi: 10.1016/j.matpr.2023.07.210.
   Google Scholar
• Yadav A, Srivastava M, Jain PK, et al. Investigation of bead morphology and mechanical behaviour for metal inert gas welding-based WAAM in pulsed mode metal transfer on 316LSi stainless steel. J Adhes Sci Technol. 2023;1–32. doi: 10.1080/01694243.2023.2241642.
   Google Scholar
• Adin MŞ, İşcan B. Optimization of process parameters of medium carbon steel joints joined by MIG welding using Taguchi method. Eur Mech Sci. 2022;6(1):17–26. doi: 10.26701/ems.989945.
   Google Scholar
• Taşdemir A, Nohut S. An overview of wire arc additive manufacturing (WAAM) in shipbuilding industry. Ships Offshore Struct. 2021;16(7):797–814. doi: 10.1080/17445302.2020.1786232.
   Web of Science ®Google Scholar
• Adin MŞ. A parametric study on the mechanical properties of MIG and TIG welded dissimilar steel joints. J Adhes Sci Technol. 2023;1–24. doi: 10.1080/01694243.2023.2221391.
   Google Scholar
• Rafieazad M, Ghaffari M, Vahedi Nemani A, et al. Microstructural evolution and mechanical properties of a low-carbon low-alloy steel produced by wire arc additive manufacturing. Int J Adv Manuf Technol. 2019;105(5–6):2121–2134. doi: 10.1007/s00170-019-04393-8.
   Web of Science ®Google Scholar
• Nagasai BP, Malarvizhi S, Balasubramanian V. Effect of welding processes on mechanical and metallurgical characteristics of carbon steel cylindrical components made by wire arc additive manufacturing (WAAM) technique. CIRP J Manuf Sci Technol. 2022;36:100–116. doi: 10.1016/j.cirpj.2021.11.005.
   Google Scholar
• Ayan Y, Kahraman N. Wire arc additive manufacturing of low-carbon mild steel using two different 3D printers. Phys Metals Metallogr. 2021;122(14):1521–1529. doi: 10.1134/S0031918X21140039.
   Web of Science ®Google Scholar
• Aldalur E, Veiga F, Suárez A, et al. High deposition wire arc additive manufacturing of mild steel: strategies and heat input effect on microstructure and mechanical properties. J Manuf Process. 2020;58:615–626. doi: 10.1016/j.jmapro.2020.08.060.
   Web of Science ®Google Scholar
• Tripathi U, Saini N, Mulik RS, et al. Effect of build direction on the microstructure evolution and their mechanical properties using GTAW based wire arc additive manufacturing. CIRP J Manuf Sci Technol. 2022;37:103–109. doi: 10.1016/j.cirpj.2022.01.010.
   Web of Science ®Google Scholar
• Nagasai BP, Malarvizhi S, Balasubramanian V. Effect of interlayer delay on microstructure and bead geometry of wire arc additive manufactured low carbon steel components. Int J Interact Des Manuf. 2023;17(2):939–946. doi: 10.1007/s12008-022-01009-6.
   Web of Science ®Google Scholar
• Luo J, You G, Lu D, et al. Effect of modified water‐bath method on microstructure and mechanical properties of wire arc additive manufactured low‐carbon low‐alloy steel. Steel Res Int. 2021;92(4):2000523. doi: 10.1002/srin.202000523.
   Web of Science ®Google Scholar
• Suryakumar S, Karunakaran KP, Bernard A, et al. Weld bead modeling and process optimization in hybrid layered manufacturing. Comput Aided Des. 2011;43(4):331–344. doi: 10.1016/j.cad.2011.01.006.
   Web of Science ®Google Scholar
• Ding D, Pan Z, Cuiuri D, et al. Bead modelling and implementation of adaptive MAT path in wire and arc additive manufacturing. Rob Comput Integr Manuf. 2016;39:32–42. doi: 10.1016/j.rcim.2015.12.004.
   Web of Science ®Google Scholar
• Lambiase F, Scipioni SI, Paoletti A. Accurate prediction of the bead geometry in wire arc additive manufacturing process. Int J Adv Manuf Technol. 2022;119(11–12):7629–7639. doi: 10.1007/s00170-021-08588-w.
   Web of Science ®Google Scholar
• Pushkal Badoniya AY, Srivastava M, Jain PK, et al. Arc based additive manufacturing apparatus. India: I.P. India; 2022.
   Google Scholar
• Ashish Yadav PB, Srivastava M, Jain PK, et al. Apparatus for additive manufacturing to create composite structure. India: I.P. India; 2022.
   Google Scholar
• Adin MŞ, İşcan B, Baday Ş. Optimization of welding parameters of AISI 431 and AISI 1020 joints joined by friction welding using Taguchi method. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi. 2022;9(1):453–470. doi: 10.35193/bseufbd.1075980.
   Google Scholar
• Karna SK, Sahai R. An overview on Taguchi method. Int J Eng Math Sci. 2012;1(1):1–7.
   Google Scholar
• Chen W-H, Carrera Uribe M, Kwon EE, et al. A comprehensive review of thermoelectric generation optimization by statistical approach: Taguchi method, analysis of variance (ANOVA), and response surface methodology (RSM). Renew Sustain Energy Rev. 2022;169:112917. doi: 10.1016/j.rser.2022.112917.
   Web of Science ®Google Scholar
• Montgomery DC. Design and analysis of experiments. John Wiley & Sons; 2017.
   Google Scholar
• Uyanık GK, Güler N. A study on multiple linear regression analysis. Proc Soc Behav Sci. 2013;106:234–240. doi: 10.1016/j.sbspro.2013.12.027.
   Google Scholar
• Badri Ahmadi H, Hashemi Petrudi SH, Wang X. Integrating sustainability into supplier selection with analytical hierarchy process and improved grey relational analysis: a case of telecom industry. Int J Adv Manuf Technol. 2017;90(9–12):2413–2427. doi: 10.1007/s00170-016-9518-z.
   Web of Science ®Google Scholar
• Diba S, Xie N. Sustainable supplier selection for Satrec Vitalait Milk Company in Senegal using the novel grey relational analysis method. Grey Syst Theory Appl. 2019;9(3):262–294. doi: 10.1108/GS-01-2019-0003.
   Google Scholar
• Wang H, Jiang X, Liu J, et al. Experiment and grey relational analysis of CWS spheres combustion in a fluidized bed. Energy Fuels. 2007;21(4):1924–1930. doi: 10.1021/ef070042+.
   Web of Science ®Google Scholar
• Ghetiya ND, Patel KM, Kavar AJ. Multi-objective optimization of FSW process parameters of aluminium alloy using Taguchi-based grey relational analysis. Trans Indian Inst Met. 2016;69(4):917–923. doi: 10.1007/s12666-015-0581-1.
   Web of Science ®Google Scholar
• Pekşen H, Kalyon A. Optimization and measurement of flank wear and surface roughness via Taguchi based grey relational analysis. Mater Manuf Process. 2021;36(16):1865–1874. doi: 10.1080/10426914.2021.1926497.
   Web of Science ®Google Scholar