267
Views
14
CrossRef citations to date
0
Altmetric
Original Articles

A particle swarm algorithm for optimising inspection policies in serial multistage production processes with uncertain inspection costs

, , &
Pages 766-780 | Received 30 Sep 2013, Accepted 23 Feb 2014, Published online: 16 Jun 2014

References

  • Azadeh, A., and M. S. Sangari. 2010. “A Metaheuristic Method for Optimising Inspection Strategies in Serial Multistage Processes.” International Journal of Productivity and Quality Management 6: 289–303. doi:10.1504/IJPQM.2010.035117.
  • Azadeh, A., M. S. Sangari, and A. S. Amiri. 2012. “A Particle Swarm Algorithm for Inspection Optimization in Serial Multi-Stage Processes.” Applied Mathematical Modelling 36: 1455–1464. doi:10.1016/j.apm.2011.09.037.
  • Babaesmailli, M., B. Arbabshirani, and V. Golmah. 2012. “Integrating Analytical Network Process and Fuzzy Logic to Prioritize the Strategies – a Case Study for Tile Manufacturing Firm.” Expert Systems with Applications 39: 925–935. doi:10.1016/j.eswa.2011.07.090.
  • Bai, D. S., and H. J. Yun. 1996. “Optimal Allocation of Inspection Effort in a Serial Multi-Stage Production System.” Computers and Industrial Engineering 30: 387–396. doi:10.1016/0360-8352(96)00008-3.
  • Barad, M., and D. Braha. 1996. “Control Limits for Multi-Stage Manufacturing Processes with Binomial Yield (Single and Multiple Production Runs).” Journal of the Operational Research Society 47: 98–112. doi:10.1057/jors.1996.9.
  • Beyene, W. T. 2007. “Application of Artificial Neural Networks to Statistical Analysis and Nonlinear Modeling of High-Speed Interconnect Systems.” IEEE Transactions on Computer-Aided Design of Integrated Circuits and Systems 26: 166–176. doi:10.1109/TCAD.2006.882518.
  • Carrasco, M., L. Pizarro, and D. Mery. 2010. “Visual Inspection of Glass Bottlenecks by Multiple-View Analysis.” International Journal of Computer Integrated Manufacturing 23: 925–941. doi:10.1080/0951192X.2010.500676.
  • Dong, Q. Y., J. S. Lu, and Y. K. Gui. 2012. “Integrated Optimization of Production Planning and Scheduling in Mixed Model Assembly Line.” Procedia Engineering 29: 3340–3347. doi:10.1016/j.proeng.2012.01.491.
  • Duffaa, S. O. 1996. “Impact of Inspection Errors on Performance Measures of a Complete Repeat Inspection Plan.” International Journal of Production Research 34: 2035–2049. doi:10.1080/00207549608905011.
  • Emmons, H. E., and G. Rabinowitz. 2002. “Inspection Allocation for Multistage Deteriorating Production Systems.” IIE Transactions 34: 1031–1041. doi:10.1080/07408170208928932.
  • Freiesleben, J. 2006. “Costs and Benefits of Inspection Systems and Optimal Inspection Allocation for Uniform Defect Propensity.” International Journal of Quality and Reliability Management 23: 547–563. doi:10.1108/02656710610664604.
  • Haq, A. N., K. Karthikeyan, K. Sivakumar, and R. Saravanan. 2006. “Particle Swarm Optimization (PSO) Algorithm for Optimal Machining Allocation of Clutch Assembly.” The International Journal of Advanced Manufacturing Technology 27: 865–869. doi:10.1007/s00170-004-2274-5.
  • Heredia-Langner, A., D. C. Montgomery, and W. M. Carlyle. 2002. “Solving a Multistage Partial Inspection Problem Using Genetic Algorithms.” International Journal of Production Research 40: 1923–1940. doi:10.1080/00207540210123337.
  • Hu, J., R. Xu, and C. Guo. 2011. “Fuzzy Economic Production Quantity Models for Items with Imperfect Quality.” International Journal of Information and Management Sciences 22: 43–58.
  • Jiménez, M., M. Arenas, A. Bilbao, and M. V. Rodrı´guez. 2007. “Linear Programming with Fuzzy Parameters: an Interactive Method Resolution.” European Journal of Operational Research 177: 1599–1609. doi:10.1016/j.ejor.2005.10.002.
  • Kadadevaramath, R. S., J. C. H. Chen, B. L. Shankar, and S. K. Rameshkumar. 2012. “Application of Particle Swarm Intelligence Algorithms in Supply Chain Network Architecture Optimization.” Expert Systems with Applications 39: 10160–10176. doi:10.1016/j.eswa.2012.02.116.
  • Kennedy, J., and R. C. Eberhart. 1995. “Particle Swarm Optimization.” In Proceedings of IEEE International Joint Conference on Neural Networks (Vol. 4, 1942–1948). Piscataway, NJ: IEEE.
  • Kim, Y. J., and B. R. Cho. 2001. “The Use of Response Surface Designs in the Selection of Optimum Tolerance Allocation.” Quality Engineering 13: 35–42. doi:10.1080/08982110108918622.
  • Klimberg, R., C. ReVelle, and J. Cohon. 1991. “A Multiobjective Approach to Evaluating and Planning the Allocation of Inspection Resources.” European Journal of Operational Research 52: 55–64. doi:10.1016/0377-2217(91)90335-S.
  • Kogan, K., and T. Raz. 2002. “Optimal Allocation of Inspection Effort over a Finite Planning Horizon.” IIE Transactions 34: 515–527. doi:10.1080/07408170208928888.
  • Liang, T. F. 2011. “Application of Fuzzy Sets to Manufacturing/ Distribution Planning Decisions in Supply Chains.” Information Sciences 181: 842–854. doi:10.1016/j.ins.2010.10.019.
  • Lindsay, G. F., and A. B. Bishop. 1964. “Allocation of Screening Inspection Effort–A Dynamic Programming Approach.” Management Science 10: 342–352. doi:10.1287/mnsc.10.2.342.
  • Liu, D., and P. Jiang. 2009. “Modelling of Machining Error Flow Based on Form Features for Multistage Processes.” International Journal of Computer Integrated Manufacturing 22: 857–876. doi:10.1080/09511920802623985.
  • Mukherjee, I., and P. K. Ray. 2009. “Quality Improvement of Multistage and Multi-Response Grinding Processes: an Insight into Two Different Methodologies for Parameter Optimisation.” International Journal of Productivity and Quality Management 4: 613–643. doi:10.1504/IJPQM.2009.025188.
  • Muthu, P., V. Dhanalakshmi, and K. Sankaranarayanasamy. 2010. “Design and Manufacturing Tolerances Optimisation with Quality Loss Functions.” International Journal of Advanced Operations Management 2: 90–107. doi:10.1504/IJAOM.2010.034588.
  • Önüt, S., U. R. Tuzkaya, and B. Doğaç. 2008. “A Particle Swarm Optimization Algorithm for the Multiple-Level Warehouse Layout Design Problem.” Computers and Industrial Engineering 54: 783–799. doi:10.1016/j.cie.2007.10.012.
  • Penn, M., and T. Raviv. 2007. “Optimizing the Quality Control Station Configuration.” Naval Research Logistics 54: 301–314. doi:10.1002/nav.20206.
  • Pruzan, P. M., and J. T. R. Jackson. 1967. “A Dynamic Programming Application in Production Line Inspection.” Technometrics 9: 73–81. doi:10.1080/00401706.1967.10490442.
  • Rau, H., and K. H. Cho. 2009a. “Genetic Algorithm Modeling for the Inspection Allocation in Reentrant Production Systems.” Expert Systems with Applications 36: 11287–11295. doi:10.1016/j.eswa.2009.03.020.
  • Rau, H., and K. H. Cho. 2009b. “Optimal Inspection Allocation Decision with Production Line Balance in Multi-Station Assembly Systems.” Key Engineering Materials 419-420: 357–360. doi:10.4028/www.scientific.net/KEM.419-420.357.
  • Rau, H., and Y. H. Chu. 2005. “Inspection Allocation Planning with Two Types of Workstation: WVD and WAD.” The International Journal of Advanced Manufacturing Technology 25: 947–953. doi:10.1007/s00170-004-2298-x.
  • Rau, H., Y. H. Chu, and K. H. Cho. 2005. “Layer Modelling for the Inspection Allocation Problem in Re-Entrant Production Systems.” International Journal of Production Research 43: 3633–3655. doi:10.1080/13629390500124515.
  • Raz, T., and M. Thomas. 1983. “A Method for Sequencing Inspection Activities Subject to Errors.” IIE Transactions 15: 12–18. doi:10.1080/05695558308974608.
  • Shiau, Y. R. 2003a. “Inspection Allocation Planning for a Multiple Quality Characteristic Advanced Manufacturing System.” The International Journal of Advanced Manufacturing Technology 21: 494–500. doi:10.1007/s001700300058.
  • Shiau, Y. R. 2003b. “Quick Decision-Making Support for Inspection Allocation Planning with Rapidly Changing Customer Requirements.” The International Journal of Advanced Manufacturing Technology 22: 633–640. doi:10.1007/s00170-002-1521-x.
  • Taneja, M., and N. Viswanadham. 1994. “Inspection Allocation in Manufacturing Systems: a Genetic Algorithm Approach.” Proceedings of IEEE International Conference on Robotics and Automation 4: 3537–3542.
  • Vaghefi, A., and V. Sarhangian. 2009. “Contribution of Simulation to the Optimization of Inspection Plans for Multi-Stage Manufacturing Systems.” Computers and Industrial Engineering 57: 1226–1234. doi:10.1016/j.cie.2009.06.001.
  • Van Volsem, S. 2007. “A Method for Determining Cost-Efficient Inspection Strategies in Multistage Production Systems.” 4OR: A Quarterly Journal of Operations Research 5: 343–346. doi:10.1007/s10288-006-0030-4.
  • Van Volsem, S. 2010. “Joint Optimisation of All Inspection Parameters for Multistage Processes: Evolutionary Algorithm and Simulation.” International Journal of Innovative Computing and Applications 2: 170–177. doi:10.1504/IJICA.2010.033648.
  • Van Volsem, S., W. Dullaert, and H. Van Landeghem. 2007. “An Evolutionary Algorithm and Discrete Event Simulation for Optimizing Inspection Strategies for Multi-Stage Processes.” European Journal of Operational Research 179: 621–633. doi:10.1016/j.ejor.2005.03.054.
  • Varthanan, P. A., N. Murugan, and G. M. Kumar. 2012. “A Simulation Based Heuristic Discrete Particle Swarm Algorithm for Generating Integrated Production-Distribution Plan.” Applied Soft Computing 12: 3034–3050. doi:10.1016/j.asoc.2012.05.001.
  • Villalobos, J. R., J. W. Foster, and R. L. Disney. 1993. “Flexible Inspection Systems for Serial Multi-Stage Production Systems.” IIE Transactions 25: 16–26. doi:10.1080/07408179308964287.
  • Wang, C. H. 2005. “Integrated Production and Product Inspection Policy for a Deteriorating Production System.” International Journal of Production Economics 95: 123–134. doi:10.1016/j.ijpe.2003.11.012.
  • Wang, C. H., and R. H. Yeh. 2009. “Utilizing an Approximative Solution to Obtain the Real Optimal Solution for a Production and Inspection Model.” Applied Mathematical Modelling 33: 3769–3775. doi:10.1016/j.apm.2008.12.014.
  • Xu, Y., F. Elgh, J. A. Erkoyuncu, O. Bankole, Y. Goh, W. M. Cheung, P. Baguley, Q. Wang, P. Arundachawat, E. Shehab, L. Newnes, and R. Roy. 2012. “Cost Engineering for Manufacturing: Current and Future Research.” International Journal of Computer Integrated Manufacturing 25: 300–314. doi:10.1080/0951192X.2010.542183.
  • Yang, C. C., and V. N. A. Naikan. 2003. “Optimum Tolerance Design for Complex Assemblies Using Hierarchical Interval Constraint Networks.” Computers and Industrial Engineering 45: 511–543. doi:10.1016/S0360-8352(03)00072-X.
  • Yaqiong, L., L. K. Man, and W. Zhang. 2011. “Fuzzy Theory Applied in Quality Management of Distributed Manufacturing System: a Literature Review and Classification.” Engineering Applications of Artificial Intelligence 24: 266–277. doi:10.1016/j.engappai.2010.10.008.
  • Zadeh, L. 1965. “Fuzzy Sets.” Information and Control 8: 338–353. doi:10.1016/S0019-9958(65)90241-X.
  • Zhao, F., Y. Hong, D. Yu, Y. Yang, and Q. Zhang. 2010. “A Hybrid Particle Swarm Optimisation Algorithm and Fuzzy Logic for Process Planning and Production Scheduling Integration in Holonic Manufacturing Systems.” International Journal of Computer Integrated Manufacturing 23: 20–39. doi:10.1080/09511920903207472.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.