A new design for additive manufacturing method: applied on the bound metal deposition process

References

• Alkindi, T., M. Alyammahi, R. A. Susantyoko, and S. Atatreh. 2021. “The Effect of Varying Specimens’ Printing Angles to the Bed Surface on the Tensile Strength of 3D-Printed 17-4PH Stainless-Steels via Metal FFF Additive Manufacturing.” MRS Communications, 11: 310–316. doi:10.1557/s43579-021-00040-0.
   Web of Science ®Google Scholar
• Borgianni, Yuri, Patrick Pradel, Aurora Berni, Martins Obi, and Richard Bibb. 2022. “An Investigation into the Current State of Education in Design for Additive Manufacturing.” Journal of Engineering Design 33 (7): 461–490. doi:10.1080/09544828.2022.2102893.
   Web of Science ®Google Scholar
• Boyard, N., O. Christmann, M. Rivette, O. Kerbrat, and S. Richir. 2018. “Support Optimization for Additive Manufacturing: Application to FDM.” Rapid Prototyping Journal 24 (1): 69–79. doi:10.1108/RPJ-04-2016-0055.
   Google Scholar
• Campbell, I., and T. Wohlers. 2017. “Markforged: Taking a Different Approach to Metal Additive Manufacturing.” Metal AM 3: 113–115.
   Google Scholar
• Chakraborty, Kaustov, Sandeep Mondal, and Kampan Mukherjee. 2017. “Analysis of Product Design Characteristics for Remanufacturing Using Fuzzy AHP and Axiomatic Design.” Journal of Engineering Design 28: 338–368. doi:10.1080/09544828.2017.1316014.
   Web of Science ®Google Scholar
• Dong, P., F. Vecchiato, Z. Yang, P. A. Hooper, and M. R. Wenman. 2021. “The Effect of Build Direction and Heat Treatment on Atmospheric Stress Corrosion Cracking of Laser Powder Bed Fusion 316L Austenitic Stainless Steel.” Additive Manufacturing 40: 101902. doi:10.1016/j.addma.2021.101902.
   Web of Science ®Google Scholar
• Galati, M., and P. Minetola. 2019. “Analysis of Density, Roughness, and Accuracy of the Atomic Diffusion Additive Manufacturing (ADAM) Process for Metal Parts.” Materials 12: 4122. doi:10.3390/ma12244122.
   Google Scholar
• Gonzalez-Gutierrez, J., F. Arbeiter, T. Schlauf, C. Kukla, and C. Holzer. 2019. “Tensile Properties of Sintered 17-4PH Stainless Steel Fabricated by Material Extrusion Additive Manufacturing.” Materials Letters 248: 165–168. doi:10.1016/j.matlet.2019.04.024.
   Web of Science ®Google Scholar
• Gonzalez-Gutierrez, J., S. Cano, S. Schuschnigg, C. Kukla, J. Sapkota, and C. Holzer. 2018. “Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives.” Materials 11: 840. doi:10.3390/ma11050840.
   PubMed Web of Science ®Google Scholar
• Khani Sanij, M. H., S. S. Ghasemi Banadkouki, A. R. Mashreghi, and M. Moshrefifar. 2012. “The Effect of Single and Double Quenching and Tempering Heat Treatments on the Microstructure and Mechanical Properties of AISI 4140 Steel.” Materials & Design 42: 339–346. doi:10.1016/j.matdes.2012.06.017.
   Web of Science ®Google Scholar
• Orquéra, M., S. Campocasso, and D. Millet. 2017. “Design for Additive Manufacturing Method for a Mechanical System Downsizing.” Procedia CIRP 60: 223–228. doi:10.1016/j.procir.2017.02.011.
   Google Scholar
• Orquéra, Myriam, Sébastien Campocasso, and Dominique Millet. 2020. “Some Principles to Optimise an Additively Manufactured Multi-Component Product.” Journal of Engineering Design 31 (4): 219–240. doi:10.1080/09544828.2019.1699034.
   Web of Science ®Google Scholar
• Paul, B. K., and V. Voorakarnam. 2001. “Effect of Layer Thickness and Orientation Angle on Surface Roughness in Laminated Object Manufacturing.” Journal of Manufacturing Processes 3: 94–101. doi:10.1016/S1526-6125(01)70124-7.
   Google Scholar
• Pål, Graff, Ståhlbom Bengt, E. Nordenberg, A. Graichen, P. Johansson, and H. Karlsson. 2017. “Evaluating Measuring Techniques for Occupational Exposure During Additive Manufacturing of Metals: A Pilot Study.” Journal of Industrial Ecology 21 (S1): S120–S129. doi:10.1111/jiec.12498.
   Google Scholar
• Ponche, R., O. Kerbrat, P. Mognol, and J. Y. Hascoet. 2014. “A Novel Methodology of Design for Additive Manufacturing Applied to Additive Laser Manufacturing Process.” Robotics and Computer-Integrated Manufacturing 30: 389–398. doi:10.1016/j.rcim.2013.12.001.
   Web of Science ®Google Scholar
• Prabhu, Rohan, Timothy W. Simpson, Scarlett R. Miller, and Nicholas A. Meisel. 2022. “Mastering Manufacturing: Exploring the Influence of Engineering Designers’ Prior Experience When Using Design for Additive Manufacturing.” Journal of Engineering Design 33 (5): 366–387. doi:10.1080/09544828.2022.2075222.
   Web of Science ®Google Scholar
• Reddy K., S. N. I. Ferguson, M. Frecker, T. W. Simpson, and C. J. Dickman. 2016, August 21–24. “Topology Optimization Software for Additive Manufacturing: A Review of Current Capabilities and a Real-World Example.” Proceedings of the ASME 2016 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. Volume 2A: 42nd Design Automation Conference. Charlotte, North Carolina, USA, V02AT03A029. ASME. doi:10.1115/DETC2016-59718.
   Google Scholar
• Salonitis, K., and S. Al Zarban. 2015. “Redesign Optimization for Manufacturing Using Additive Layer Techniques.” Procedia CIRP 36: 193–198. doi:10.1016/j.procir.2015.01.058.
   Google Scholar
• Scime, L., S. D. V. Wolf, J. Beuth, S. Mrdjenovich, and M. Kelley. 2018. “Safety and Workflow Considerations for Modern Metal Additive Manufacturing Facilities.” JOM Journal of the Minerals Metals and Materials Society 70: 1830–1834. doi:10.1007/s11837-018-2971-4.
   Web of Science ®Google Scholar
• Singh, P., V. K. Balla, S. V. Atre, R. M. German, and K. H. Kate. 2021. “Factors Affecting Properties of Ti-6Al-4V Alloy Additive Manufactured by Metal Fused Filament Fabrication.” Powder Technology 386: 9–19. doi:10.1016/j.powtec.2021.03.026.
   Web of Science ®Google Scholar
• Song, Wenyan, Xingguo Ming, and Zhenyong Wu. 2013. “An Integrated Rough Number-Based Approach to Design Concept Evaluation Under Subjective Environments.” Journal of Engineering Design 24: 320–341. doi:10.1080/09544828.2012.732994.
   Web of Science ®Google Scholar
• Thompson, M. K., G. Moroni, T. Vaneker, G. Fadel, R. I. Campbell, I. Gibson, A. Bernard, J. Schulz, P. Graf, B. Ahuja and F. Martina. 2016. “Design for Additive Manufacturing: Trends, Opportunities, Considerations, and Constraints.” CIRP Annals 65 (2): 737–760. doi:10.1016/j.cirp.2016.05.004.
   Web of Science ®Google Scholar
• Vayre, B., F. Vignat, and F. Villeneuve. 2012. “Designing for Additive Manufacturing.” Procedia Cirp 3: 632–637. doi:10.1016/j.procir.2012.07.108.
   Google Scholar
• Wiberg, A., J. Persson, and J. Ölvander. 2019. “Design for Additive Manufacturing – A Review of Available Design Methods and Software.” Rapid Prototyping Journal 25: 1080–1094. doi:10.1108/RPJ-10-2018-0262.
   Web of Science ®Google Scholar
• Wohlers, T. 2017. “Desktop Metal: A Rising Star of Metal AM Targets Speed, Cost and High-Volume Production.” Metal AM 3: 89–92. https://www.metal-am.com/wp-content/uploads/sites/4/2017/06/MAGAZINE-Metal-AM-Summer-2017-PDF-sp.pdf.
   Google Scholar
• Wohlers Report. SmartTech Markets, Crédit Suisse. Fort Collins, CO: A.T. Kearney Analysis.
   Google Scholar
• Yadollahi, A., M. Mahmoudi, A. Elwany, H. Doude, L. Bian, and J. C. Newman. 2020. “Effects of Crack Orientation and Heat Treatment on Fatigue-Crack-Growth Behavior of AM 17-4 PH Stainless Steel.” Engineering Fracture Mechanics 226: 106874. doi:10.1016/j.engfracmech.2020.106874.
   Web of Science ®Google Scholar
• Zhang, Y., S. Bai, M. Riede, E. Garratt, and A. Roch. 2020. “A Comprehensive Study on Fused Filament Fabrication of Ti-6Al-4V Structures.” Additive Manufacturing 34: 101256. doi:10.1016/j.addma.2020.101256.
   Web of Science ®Google Scholar
• Zhao, Y. F., S. Habeeb, and X. Xu. 2009. “Research into Integrated Design and Manufacturing Based on STEP.” The International Journal of Advanced Manufacturing Technology 44: 606–624. doi:10.1007/s00170-008-1841-6.
   Web of Science ®Google Scholar